Buyini ubudlelwano phakathi kokunemba komshini wesikhunta esikhungweni semishini ye-CNC?

Enqubweni yokwenza isikhunta somshini, isikhungo somshini sinezidingo eziphakeme neziphakeme zokunemba kanye nekhwalithi yomshini ongaphezulu.Ukuze siqinisekise ikhwalithi yomshini wokubumba, kufanele sicabangele ukukhethwa kwethuluzi lomshini, isibambo samathuluzi, ithuluzi, isikimu somshini, ukukhiqizwa kohlelo, izidingo zomsebenzisi, njll.
1. Khetha ukunemba okuphezulu nesikhungo somshini wejubane eliphezulu
Ngokuthuthukiswa kwezidingo zokuklama umkhiqizo kanye nokuthuthukiswa kobuchwepheshe be-machining obunesivinini esikhulu futhi obunembayo, ikhwalithi yemishini ye-Die NC ithuthukiswa kakhulu, isivinini somshini wokufa sikhuphuka kakhulu, inqubo yomshini iyancishiswa, umjikelezo wokukhiqiza kanye izikhathi zokubopha zokufa ziyafinyezwa, futhi ngezinye izikhathi umsebenzi wokulungisa odla isikhathi ungaqedwa.Ukwenziwa kwesikhunta okunesivinini esikhulu nokunemba okuphezulu kancane kancane sekungomunye wokuqukethwe okubalulekile kwenguquko yezobuchwepheshe yamabhizinisi okukhiqiza isikhunta.Akunakugwema ukuthi isikhungo semishini ye-CNC enesivinini esikhulu sizothatha indawo yomshini wendabuko onesivinini esiphansi, futhi ukuthuthukiswa kobuchwepheshe bokukhiqiza isikhunta nakho kuzosilethela isipiliyoni somkhiqizo ocebile kakhulu.cnc machining ingxenye

 

2. Yamukela ukwakheka kwesibambo esifanele
Ukusetshenziswa kwesikhungo semishini esinesivinini esikhulu nesinembayo kuzophinde kuqhubekisele phambili ukuvuselelwa kwemishini efanele yenqubo.Ikakhulukazi, umthelela wethuluzi kukhwalithi yomshini we-NC nesibambo samathuluzi kuzogqama.Kusistimu yokwenza imishini ye-rotary, i-chuck ixhunywe eduze nethuluzi lomshini (noma inhlanganisela yalo) ukuze kuqinisekiswe ukufezeka kokusebenza komshini wamathuluzi.Ngokuvamile, kunezinhlobo ezimbili zokusebenzelana phakathi kwethuluzi lomshini kanye ne-shank yamathuluzi, i-HSK hollow Tool shank kanye ne-BT Tool shank.I-taper yesixhumi esibonakalayo phakathi kwe-spindle kanye ne-taper shank yesibambi samathuluzi we-BT ngu-24:7.Imishini yendabuko enesivinini esiphansi ifanele ukusebenzisa lolu hlobo lwemodi yokuxhuma yesibambi samathuluzi.Ngenxa yokuthi umbambi wethuluzi le-BT kanye nethuluzi lokuphotha lethuluzi lomshini kuwukulingana kwe-taper kuphela, imvume ye-taper fit izokhuphuka ngaphansi kwesenzo samandla we-centrifugal anesivinini esikhulu, ngaleyo ndlela kuthinte ikhwalithi yomshini we-NC.Ngokuvamile, lapho isivinini sokuphotha sidlula u-16000 rpm, kuzodingeka sisebenzise isibambo esingenalutho se-HSK.Isakhiwo sokumisa ibha yamathuluzi ye-HSK siphezu kokuma, esihlinzeka ngoxhumano olujwayelekile nethuluzi lomshini.Ngaphansi kwesenzo sokungezwani kwethuluzi lomshini, lingaqinisekisa ukuthi ikhoni emfushane nobuso besiphetho bebha yamathuluzi kufana eduze nethuluzi lomshini.ingxenye yepulasitiki

 

3.Khetha ithuluzi lokusika elifanele
Ukusetshenziswa okunengqondo nokukhethwa kwamathuluzi okusika kuzoba yinto ebalulekile ethinta ikhwalithi yomshini we-NC.Amathuluzi e-carbide enosimende asetshenziswa kabanzi.Emashini anesivinini esikhulu, i-carbide enosimende enamathelayo izothatha indawo yamathuluzi amaningi okusika insimbi, okuhlanganisa ama-reamers, abasiki bebhola, abasiki abayisicefe namanye amathuluzi alula.I-carbide enosimende enamathelayo izobamba iqhaza elibalulekile ezintweni zamathuluzi omshini wejubane eliphezulu, futhi isetshenziswe kuningi lezinkambu ezijwayelekile zokuwenza.ingxenye ye-aluminium
Ngokuvamile, siyazi ukuthi ekwenzeni imishini enzima, sizokhetha abasiki abakhulu bobubanzi bomshini.Ukuze kongiwe izindleko futhi kuncishiswe ubunzima bokukhiqiza babasiki, sizosebenzisa izindwani ze-carbide eziboshwe ngomshini ukuze senze umshini onzima ngangokunokwenzeka ukuze sisuse ama-chips;emishinini ecolekile, sizosebenzisa okufakwayo okuphakelayo okunesivinini esikhulu nokuphezulu ukuze senze imishini ye-semi-fine ihambe ngokushesha;emishinini emihle, sizozama ukusebenzisa izindwani zesibuko sekhanda eliyindilinga ezinembayo ngokuqinile ngangokunokwenzeka.Ibha yekhwalithi ye-alloy cutter iqinisekisa amandla omsiki kanye nebha yokusika, engasindisa izindleko ezibizayo zokukhetha i-alloy cutter yonke ngenkathi igcina ukunemba komshini.Enqubweni yokwenza imishini, sidinga futhi ukunaka ukuthi i-radius ye-contour fillet yangaphakathi engxenyeni eqediwe kufanele ibe nkulu noma ilingane ne-radius yethuluzi, futhi ithuluzi eline-radius lingaphansi kwe-radius ekhoneni. Ikhona lizokhethelwa ukucutshungulwa ngendlela ye-arc interpolation noma i-diagonal interpolation, ukuze kugwenywe ukusika isenzakalo esibangelwa ukuhumusha ngomugqa futhi kuqinisekiswe ikhwalithi yokuqeda ukufa.

 

4.Uhlelo lwenqubo ye-CNC
Emishinini yemishini enesivinini esikhulu futhi enembayo, ukubaluleka kokuklanywa kohlelo lwenqubo ye-NC kuphakanyiselwe esikhundleni esiphezulu.Yonke inqubo yokwenza imishini kufanele ilawulwe.Noma yiliphi iphutha lizoba nomthelela omkhulu kwikhwalithi yesikhunta, ngakho-ke uhlelo lwenqubo luzodlala indima ebalulekile kwikhwalithi yomshini.Uma ufuna ukufunda ukwenza izinhlelo ze-UG, ungakwazi ukwengeza isikhungo esincane sokuhlela u-qq1139746274 (inombolo efanayo) ekwakhiweni kwenqubo yokwenza imishini ye-NC, engabhekwa njengokulawulwa kombuso kohlelo lwenqubo yesistimu ukusuka engxenye engenalutho ukuya engxenyeni yokumaka kanye negumbi lokwakha.Uhlelo oluhle lwenqubo lunzima kuyo yonke inqubo yokuklama.Kudingeka kutholwe ngemva kokufinyezwa okuqhubekayo kokuzijwayeza nokuguqulwa.Enqubweni yokuklama, ulwazi oluningi kufanele lucatshangelwe, futhi ubudlelwano phakathi kolwazi bunzima kakhulu, okufanele buqinisekiswe ulwazi lwangempela lomsebenzi womklami wohlelo.Ngakho-ke, ikhwalithi yokuklama yohlelo lwenqubo ikakhulukazi incike ekuhlangenwe nakho kanye nezinga labasebenzi bezobuchwepheshe.

Ngokuvamile, ukuhlelwa okuphelele kwenqubo yokwenza imishini ye-NC kufaka phakathi lokhu okulandelayo:

1) ukukhethwa kwamathuluzi omshini we-CNC.
2) ukukhethwa kwendlela yokucubungula.
3) nquma indlela yokuqinisa izingxenye bese ukhetha ama-clamps.
4) indlela yokubeka.
5) izidingo zokuhlola nezindlela.
6) khetha ithuluzi.
7) ukulawulwa kwamaphutha kanye nokulawula ukubekezelelana kumishini.
8) chaza inqubo yokulawula izinombolo.
9) ukulandelana kokulawula izinombolo.
10) ukukhethwa kwemingcele yokusika.
11) lungiselela uhlu lwenqubo yokulawula izinombolo.

 

5.Isoftware ye-CAM

Isofthiwe enhle ingabuye ithuthukise ikhwalithi nokusebenza kahle kokucubungula isikhunta, njenge-Unigraphics ne-cimiamtron, okuyi-software enhle kakhulu yokucubungula isikhunta, ikakhulukazi izinhlobo ezimbili zesofthiwe ecebile futhi esebenzayo yamasu okucubungula ahlukene, asetshenziswa kabanzi ezinhlelweni zokugaya ze-NC, ukwenza imishini. ukuhlela, ukuhlelwa kweWEDM, nokunye.Izinga nokusebenza kahle komshini we-NC kuthuthukiswa kakhulu ngokuphelelisana.Phezulu.Uma ufuna ukufunda uhlelo lwe-UG, ungangeza u-qq1139746274 (wengxoxo enenombolo efanayo) i-cimiamtron ukuze ususe umshini omangelengele endaweni ye-offset bese wengeza umsebenzi wesikulufu, okuzokwenza ukusika kwangempela kuzinze, kuqede ukushintsha okungazelelwe kokuphakelayo. isiqondiso phakathi kwezindlela zamathuluzi eziseduze, ukunciphisa ukusheshisa kanye nokwehliswa kwesiphakeli sokusika, gcina umthwalo wokusika ozinzile, wandise impilo yamathuluzi, futhi udlale indima ebaluleke kakhulu ethuluzini lomshini.Isivikelo esihle.
Isoftware iyithuluzi kuphela.Umhleli omuhle kakhulu unolwazi olucebile nolwazi lwethiyori kumishini yasensimini.Ngesikhathi esifanayo, umklami wohlelo lwe-NC onekhono emisebenzini yesofthiwe uyisici esinqumayo ekwenzeni imishini ye-NC futhi udlala indima ebalulekile kwikhwalithi nokusebenza kahle komshini we-NC.Ngakho-ke, kufanele kusungulwe uhlelo oluphelele lokuqeqesha abahleli bohlelo.Okokuqala, abaklami kufanele bazilolonge isikhathi esithile endaweni yokusebenza ye-CNC, futhi ngemva kokuphasa ukuhlolwa okuqinile kokusebenza lapho bengakwazi ukwenza ukuqeqeshwa kokuklama kohlelo lwe-CNC.Ukuze uqinisekise ikhwalithi ye-NC machining, kuyadingeka ukuba nohlelo oluhle lwe-NC.

 

6.Opharetha
Umsebenzisi wesikhungo somshini ungumabi we-NC machining, futhi ukulawula kwabo ikhwalithi ye-NC machining nakho kusobala kakhulu.Bayazi isimo sesikhathi sangempela sethuluzi lomshini, isibambo samathuluzi, ithuluzi, ubuchwepheshe bokucubungula, isofthiwe kanye nemingcele yokusika ngesikhathi sokucubungula imisebenzi.Imisebenzi yabo inomthelela oqondile kakhulu ekucutshungulweni kwe-NC.Ngakho-ke, ikhono nomsebenzi wabasebenzi besikhungo somshini nakho kuyizici ezibalulekile zokuthuthukisa ikhwalithi yokucubungula kwe-NC.
Isiphetho: Nakuba imishini yehadiwe njengesikhungo somshini ibaluleke kakhulu, ithalente liyisici esinqumayo esithinta ikhwalithi yomshini we-NC, ngoba izimiso zokuziphatha zobungcweti, izinga lamakhono kanye nesibopho sokuthunyelwe kwabahleli bezinhlelo nabaqhubi bemishini kunquma ukuthi amathuluzi ahlukahlukene athuthukile angadlala ngempumelelo kangakanani.Kufanele sinake zonke izici zokucubungula, ikakhulukazi izici zomuntu, ukuze isikhunta sesikhungo se-NC machining sicutshungulwe kabanzi.

 

I-Cnc Machined Aluminium

Cnc Machining Aluminium

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