Uhlolojikelele lwamathuluzi e-NC
1. Incazelo yamathuluzi e-NC:
Amathuluzi e-CNC abhekisela esikhathini esijwayelekile samathuluzi ahlukahlukene asetshenziswa ngokuhambisana namathuluzi omshini we-CNC (ama-CNC lathes, imishini yokugaya i-CNC, imishini yokumba ye-CNC, imishini yokugaya i-CNC eyisicefe neyokugaya, izikhungo zomshini, imigqa ezenzakalelayo nezinhlelo zokukhiqiza eziguquguqukayo).
2. Izici zamathuluzi omshini we-NC:
1) Ngokusebenza okuhle kokusika okuzinzile, ithuluzi linokuqina okuhle nokunemba okuphezulu, futhi lingakwazi ukusika ngesivinini esikhulu nokusika okunamandlaIzingxenye zemishini ye-CNCfuthiIzingxenye zokuguqula ze-CNC.
I-2) Ithuluzi linokuphila okuphezulu.Inani elikhulu lamathuluzi enziwe ngezinto ze-carbide zikasimende noma izinto ezisebenza kahle (njengama-ceramic blades, ama-cubic boron nitride blades, ama-diamond composite blades nama-blade ahlanganisiwe).Amathuluzi ensimbi anesivinini esikhulu enziwe ngensimbi esebenza ngesivinini esiphezulu ene-cobalt ephezulu, i-vanadium ephezulu, i-aluminium ne-powder metallurgy yensimbi enesivinini esikhulu.
I-3) Ithuluzi (i-blade) inokushintshwa okuhle futhi ingashintshwa ngokushesha.Ithuluzi lingashintshwa ngokuzenzakalelayo futhi ngokushesha ukuze unciphise isikhathi sokusiza.
4) Ithuluzi linokunemba okuphezulu.Ithuluzi lifanele ukucubungula ama-workpieces anembe kakhulu, ikakhulukazi uma usebenzisa okufakwayo okunenkomba
Umzimba wethuluzi neblade kunokunemba okuphezulu okuphindaphindayo kokuma, ngakho ikhwalithi yokucubungula enhle ingatholwa.
5) Umsiki unokwethenjelwa kwe-chip curling nokusebenza kwe-chip breaking.Ithuluzi lomshini we-NC alikwazi ukumiswa ngokuthanda kwakho ukuphatha ama-chips.Ama-chips amade ngesikhathi sokucubungula azothinta ukuphepha nokucubungula ukusebenza kahle komsebenzisi.(Qaphela: i-akhawunti esemthethweni yokukhiqiza i-WeChat ukuze uthole ulwazi olwengeziwe olusebenzayo)
6) Umsiki unomsebenzi wokulungiswa kobukhulu.Isisiki singasethwa ngaphambili ngaphandle komshini (ukusetha ithuluzi) noma sinxeshezelwe ngaphakathi komshini ukuze kuncishiswe isikhathi sokushintsha ithuluzi.
I-7) Ithuluzi lingabona ukuhlelwa kwe-serialization, ukulinganisa kanye nokuhlelwa kwe-modulalization Ukuhlelwa kwethuluzi, ukulinganisa kanye nokuhlelwa kwe-modular kulungele ukuhlela, ukuphathwa kwamathuluzi kanye nokunciphisa izindleko.
8) Ukwakheka okusebenzayo okuningi kanye nobungcweti.
3. Izinkambu eziyinhloko zokusetshenziswa kwamathuluzi e-NC zihlanganisa:
1) Izici zokucubungula zemboni yezimoto yilezi: okokuqala, ukukhiqizwa ngobuningi kanye nokukhiqizwa komugqa wokuhlanganisa;okwesibili, izimo zokucubungula zilinganiselwe.Ukuze kuthuthukiswe ukukhiqizwa, kuthuthukiswe ikhwalithi nokusebenza kahle, imboni yezimoto ibeke phambili izidingo eziqinile ekusebenzeni kahle komshini nempilo yesevisi yamathuluzi.Ngesikhathi esifanayo, ngenxa yokwamukelwa kokusebenza komugqa wokuhlanganisa, ukuze kugwenywe ukuvala umugqa wonke wokukhiqiza kanye nokulahlekelwa okukhulu kwezomnotho okubangelwa ukuguqulwa kwamathuluzi, ukuguqulwa kwamathuluzi okuphoqelekile kuvame ukwamukelwa.Lokhu futhi kubeka phambili imfuneko ephezulu eyingqayizivele yokuzinza kwekhwalithi yamathuluzi.
2) Izici zokucubungula zemboni ye-aerospace zimi kanje: okokuqala, izidingo zokucubungula ngokunemba ziphezulu;okwesibili, izinto zokwakha zinzima ukucubungula.Izingxenye nezingxenye ezicutshungulwa kulo mkhakha ikakhulukazi ama-alloys okushisa aphezulu kanye nama-nickel titanium alloys (njenge-INCONEL718) enokuqina okuphezulu namandla.
3) Iningi lezingxenye okumele zicutshungulwe yi-turbine enkulu, i-steam turbine, i-generator kanye nabakhiqizi bezinjini zikadizili zinkulu futhi ziyabiza.Kubalulekile ukuqinisekisa ukunemba kwezingxenye okufanele zicutshungulwe futhi kuncishiswe udoti ngesikhathi sokucubungula.Ngakho-ke, amathuluzi angenisiwe avame ukusetshenziswa kulezi zimboni.
4) Njengoba isisho sithi, "Ihhashi elihle lidinga isihlalo esihle" emabhizinisini asebenzisa amathuluzi omshini we-CNC amaningi.Ukuze uthuthukise ukusebenza kahle kokucubungula kanye nekhwalithi yomkhiqizo, futhi unikeze ukudlala okuphelele ekusebenziseni kahle kwamathuluzi omshini we-CNC, kuvame ukuba lula ukuzuza imiphumela oyifunayo ngokusebenzisa amathuluzi angenisiwe.
5) Kulawa mabhizinisi, amabhizinisi axhaswe ngemali yakwamanye amazwe avame ukunaka kakhulu isiqinisekiso sokusebenza kahle kokukhiqiza kanye nekhwalithi.Ngaphezu kwalokho, kunezinye izimboni eziningi, njengemboni yesikhunta, amabhizinisi ezempi kanye nezinye izinhlelo zokusebenza zamathuluzi e-CNC nazo zivame kakhulu.
Umugqa wokuqala womkhiqizo we-CNC cutter
① SANDVIK:
I-Sandvik Cologne iyinkampani enkulu kunazo zonke yamathuluzi okusika insimbi ngaphansi kwe-Sandvik Group, futhi iphinde ibe ngumkhiqizi wamathuluzi weNombolo 1 emhlabeni kanye nomnikezeli embonini yokusika insimbi.
② SECO:
ISweden Shangao Tool Co., Ltd., enye yezinhlobo eziyishumi eziphezulu zamathuluzi e-CNC, ingumkhiqizi odumile emhlabeni wonke wamathuluzi e-carbide.Idume ngochungechunge lwayo lwamathuluzi okugaya nokujika nama-blades.Kuyibhizinisi elichwepheshile elihlanganisa i-R&D, ukukhiqizwa nokudayiswa kwamathuluzi ahlukahlukene e-carbide anosimende okucubungula insimbi.
③ WALTER:
I-Walter Tool Co., Ltd., enye yezinhlobo eziyishumi eziphezulu zamathuluzi e-CNC, uhlobo lwethuluzi lomshini oludumile emhlabeni wonke, kanye nenye yabakhiqizi abadumile bamathuluzi e-carbide, eyaqala eJalimane ngo-1919, futhi isisungule ibhizinisi elithuthukisiwe elinezinhlobonhlobo ezigcwele. yemikhiqizo yamathuluzi, enye yamabhizinisi amathuluzi okusika insimbi anethonya embonini.
④ Kennametal:
I-Kenner Tool Co., Ltd., enye yezinhlobo eziyishumi eziphezulu zamathuluzi e-NC, yasungulwa ngo-1938 e-United States.Ingumhlinzeki wezixazululo wamathuluzi omhlaba ohamba phambili, ibhizinisi elihamba phambili embonini yamathuluzi yamazwe ngamazwe yezimayini neyokwakha imigwaqo, ibhizinisi elihamba phambili lesabelo semakethe embonini yokusika insimbi yaseNyakatho Melika, kanye nenkampani edumile emhlabeni wonke eyenza amathuluzi e-carbide enosimende.
⑤ ISCAR:
I-Iska Tool Co., Ltd., enye yezinhlobo eziyishumi eziphezulu zamathuluzi e-CNC, ingenye yabakhiqizi abakhulu bamathuluzi okusika insimbi emhlabeni, ibhizinisi elihamba phambili emkhakheni wokucubungula insimbi nokukhiqizwa kwemishini emhlabeni, kanye nenye. yabakhiqizi abakhulu bamathuluzi abatshalwe kwamanye amazwe abanezinga eliphakeme kakhulu lobuchwepheshe eShayina.
Izinga lemimese ezifundeni ezihlukahlukene libuye libonise intengo kanye nekhwalithi yokuqala: imimese yaseYurophu neyaseMelika (okungenhla) okwesibili: imimese yaseJapane nemibese yaseKorea efana neMitsubishi Integrated Materials, Sumitomo Electric, Toshiba Tekolo, Kyocera, Daijie, Hitachi, I-Teguke, njll. Okwesithathu: Imimese yaseTaiwan, njengeZhengheyuan, Zhouchedao, njll. Okwesine: imimese yasekhaya, njengeZhuzhou Diamond, i-Dongguan Nescat, i-Chengdu Sentai Engel, i-Chengdu Qianmu, i-Shanggong, i-Hagong, njll.
Ukuhlukaniswa nezici zamathuluzi e-NC
Ngokuya ngesakhiwo samathuluzi, singahlukaniswa sibe:
I-1) Uhlobo oluhlanganisiwe: i-cutter ihlanganiswe futhi yenziwe ngesinye esingenalutho ngaphandle kokuhlukaniswa;
2) Uhlobo lwe-Welding: oluxhunywe nge-welding, ibha yokusika;
3) Uhlobo lwe-clamping: Uhlobo lwe-clamping luhlukaniswe lwaba non indexable futhi indexable;Ngokuvamile, amathuluzi e-NC aluhlobo lwe-clamp yomshini!(4) Izinhlobo ezikhethekile: njenge-compound cutter kanye ne-shock absorbing cutter;
Ngokusho kwezinto ezisetshenziswa ithuluzi, zingahlukaniswa zibe:
1) Isivinini esikhulu sokusika insimbi;
2) Umsiki weCarbide;
3) Amathuluzi Ceramic;
4) Ithuluzi elinomfutho ophezulu we-Ultra;
Ingahlukaniswa ngokuthi:
I-1) Amathuluzi okuguqula: kufaka phakathi i-excircle, indilinga yangaphakathi, intambo, ithuluzi lokusika i-groove, ithuluzi lokusika, njll.
2) Amathuluzi okumba;Kubandakanya ukubhola, ukucofa, ukuphinda umshini, njll.
3) Ithuluzi Boring;
4) Amathuluzi okugaya;Kubandakanya i-face milling cutter, i-end milling cutter, i-side edge milling cutter, njll.
Isikhathi sokuthumela: Dec-05-2022