Yakawanda sei iyo inozivikanwa yakadzika gomba machining system inoshanda kune yedu machining process?
Mabhomba epfuti uye masisitimu ezvombo:
Kuchera kwakadzika kunobata basa rakakosha mukugadzirwa kwepfuti, kuve nechokwadi chekurongeka uye kurongeka kwehukuru hwemabhomba, pfuti, uye kuumbwa kwepamusoro.
Aerospace industry:
Deep bore machining inoshandiswa mukugadzira giya rekumhara ndege, zvikamu zvejeti injini, helikopta rotor shafts, uye zvimwe zvakakosha zvinoda kunyatsojeka uye kusimba.
Oiri uye gasi indasitiri:
Kuchera gomba rakadzika kunoshandiswa mukugadzira michina inoshandiswa mukutsvagisa oiri uye gasi, kusanganisira maturusi ekuchera, matsime, uye tubing yekugadzira.
Indasitiri yemotokari:
Kugadzirwa kwezvinhu zveinjini senge crankshafts, camshafts, tsvimbo dzekubatanidza, uye zvikamu zvejekiseni remafuta zvinoda kubatanidzwa kwemakomba akadzika.
Kurapwa uye hutano hwehutano:
Kugadzira gomba rakadzika kwakakosha mukugadzirwa kwezviridzwa zvekuvhiya, maimplants, uye michina yekurapa inoda kunyatsogadzirwa mukati memukati uye kupera kwepamusoro.
Mold and die industry:
Kuchera gomba rakadzika kunowana kushandiswa mukugadzira majekiseni mold, extrusion inofa, uye zvimwe zvinhu zvekushandisa izvo zvinoda kutonhora kunetsa nzira kuti dzibvise kupisa.
Kufa uye kugadzirisa mold:
Yakadzika gomba machining masisitimu anoshandiswawo kugadzirisa kana kugadziridza ma mold aripo uye anofa, achibvumira kudhiriwa kwematanho ekutonhodza, ejector pini maburi, kana zvimwe zvinodiwa.
Deep gole processing systems: nhanhatu dzinowanzoshandiswa mhando
Chii chinonzi deep-hole processing?
Gomba rakadzika nderimwe reshiyo yehurefu kusvika kudhayamita yakakura kudarika 10. Kudzika kusvika kudhayamita reshiyo yemakomba akadzika kazhinji kazhinji L/d>=100.Izvi zvinosanganisira humburumbira maburi pamwe neshaft axial mafuta, hollow spindle, uye hydraulic mavharuvhu.Aya maburi anowanzoda kurongeka kwepamusoro uye kunaka kwepamusoro, nepo zvimwe zvinhu zvakaoma kugadzira, izvo zvinogona kuve dambudziko mukugadzirwa.Ndedzipi dzimwe nzira dzaungafunga nadzo kugadzira makomba akadzika?
1. Traditional Drilling
The twist drill, yakagadzirwa nevaAmerica, ndiyo mavambo ekugadzirisa gomba rakadzika.Ichi chibooreso chine chimiro chakareruka, uye zviri nyore kusuma mvura yekucheka, zvichiita kuti zviboore zvigadzirwe mumadhayamita nehukuru hwakasiyana.
2. Kuboora pfuti
Iyo yakadzika gomba chubhu yekuboora yakatanga kushandiswa kugadzira pfuti mbiya, inozivikanwawo semachubhu akadzika-gomba.Kudhirowa kwepfuti kwakanzi nekudaro nekuti madhiramu akange asiri eamless precision machubhu uye iyo chaiyo chubhu yekugadzira maitiro yaisakwanisa kuzadzisa chinodikanwa.Deep hole processing ikozvino yakakurumbira uye inoshanda nzira yekugadzirisa nekuda kwekuvandudzwa kwesainzi uye matekinoroji uye kuedza kwevagadziri veakadzika gomba masisitimu.Iwo anoshandiswa muminda yakawanda, kusanganisira: indasitiri yemotokari, aerospace, kuvaka zvimiro, midziyo yekurapa, mold/tool/jig, hydraulic uye pressure industry.
Kuchera pfuti ndiyo mhinduro huru yekudzika gomba kugadzirisa.Kuchera pfuti inzira yakanaka yekuwana mhedzisiro chaiyo.Kuchera pfuti kunogona kuwana chaiyo yekugadzirisa mhedzisiro.Inokwanisa kugadzira makomba akadzika akasiyana-siyana uye zvakare yakakosha makomba akadzika semabofu maburi uye maburi ekuyambuka.
Pfuti drilling system zvikamu
Pfuti drill bits
3. BTA system
Sangano reInternational Hole Processing Association rakagadzira gomba rakadzika dhiri rinobvisa machipisi mukati.Iyo BTA sisitimu inoshandisa hollow masilinda echibhorani tsvimbo uye bhiti.Izvi zvinovandudza kuoma kwechishandiso uye zvinobvumira kukurumidza kusangana uye disassembly.Nhamba yacho inoratidza kushanda kwayo.Mushonga wemafuta unozadzwa nemvura yekucheka pasi pekumanikidzwa.
Mvura yekucheka inobva yapfuura nepakati pe annular nzvimbo yakagadzirwa nepombi yekuchera, rusvingo rwegomba uye inoyerera ichienda kunzvimbo yekucheka kuti itonhore uye igare.Inodzvanyawo chip mumachipisi echibhorani.Mugodhi wepombi yemukati ndipo panobuditswa machipisi.Iyo BTA system inogona kushandiswa kumakomba akadzika ane dhayamita yakakura kupfuura 12mm.
BAT system kuumbwa↑
BAT drill bit↑
4. Jekiseni uye kusveta Drilling System
Iyo Jet Suction Drilling System inzira yakadzika gomba yekuchera iyo inoshandisa kaviri chubhu yakavakirwa pamvura mechanics 'jet suction musimboti.Iyo spray-suction system yakavakirwa pane maviri-layer chubhu chishandiso.Mushure mekudzvinyirirwa, mvura yekucheka inoiswa jekiseni kubva mugomba.Iyo 2/3 yemvura yekucheka inopinda munzvimbo iri pakati pekunze neyemukati yekuboorera mbariro inoyerera ichipinda mukati.cnc tsika yekucheka chikamukuitonhodza nekuizora mafuta.
Machipisi anosundirwa mugomba remukati.Iyo 1/3 yasara yemvura yekucheka inopfapfaidzwa nekumhanya kukuru kupinda mupombi yemukati kuburikidza nemuromo wecrescent shaped.Izvi zvinogadzira nzvimbo yakaderera yekumanikidza mukati memukati wepombi mhango, ichiyamwa mvura yekucheka inotakura machipisi.Iwo machipisi anoburitswa nekukurumidza kubva mukubuda pasi pehuviri chiito chekupfapfaidza uye kusveta.Jet suction drilling masisitimu anonyanya kushandiswa kugadzira gomba rakadzika, rine dhayamita rakakura kupfuura 18mm.
Nheyo yejet suction drilling system↑
Jet suction drill bit↑
5.DF system
Iyo DF system ndeye dual-inlet single-tube yemukati chip yekubvisa system yakagadzirwa neNippon Metallurgical Co., Ltd. Mvura yekucheka yakakamurwa kuita matavi maviri epamberi uye kumashure, ayo anopinda kubva kune maviri inlets zvichiteerana.2/3 yemvura yekucheka mune yekutanga inoyerera ichienda kunecnc simbi yekucheka chikamukuburikidza ne annular area yakaumbwa ne drill pombi uye madziro egomba rakagadziriswa, uye inosundira machipisi mukati me chip outlet pane drill bit, inopinda pombi yekuchera, uye inoyerera ichienda kune chip extractor;iyo yekupedzisira 1/3 yemvura yekucheka yakananga inopinda mu chip extractor uye inokwidziridzwa kuburikidza neyakamanikana conical gap pakati pemberi nekumashure nozzles, ichigadzira yakashata yekusveta mhedzisiro yekuzadzisa chinangwa chekukurumidza kubviswa kwechip.
Chimiro chehafu yekutanga yeDF system inoita basa re "push" yakafanana neiyo yeBTA system, uye chimiro chechikamu chechipiri chinotamba basa re "kusveta" chakafanana nejet-suction drilling. system.Sezvo iyo DF system inoshandisa maviri maviri emafuta ekupinza maturusi, inongoshandisa imwe pombi yekuchera.Iyo chip kusunda uye nzira yekukweva inopedzwa, saka dhayamita yedanda rekuchera rinogona kuitwa diki uye maburi madiki anogona kugadziriswa.Parizvino, iyo shoma yekugadzirisa dhayamita yeDF system inogona kusvika 6mm.
Mashandiro anoita iyo DF system↑
DF yakadzika gomba drill bit↑
6. SIED system
North China University yakagadzira SIED system, imwechete chubhu chip ejection system uye suction drill system.Iyi tekinoroji yakavakirwa pamatatu emukati chip-kubvisa matekinoroji ekuchera: BTA (jet-suction drill), DF system, uye DF System.Iyo sisitimu inowedzera yakazvimiririra inogadziriswa chip yekubvisa mudziyo iyo inofambiswa nemagetsi ekudzora kutonhora uye chip kubviswa kwemvura inoyerera yakazvimiririra.Sezvinoratidzwa mumufananidzo, iyi ndiyo nheyo huru.Iyo hydraulic pombi inobuda yekucheka mvura, iyo inozopatsanurwa kuita nzizi mbiri: yekutanga yekucheka mvura inopinda mumudziyo wekutakura mafuta uye inoyerera nemugero we annular pakati pechibooreso chepombi madziro uye gomba kusvika pakucheka chikamu, kubvisa machipisi.
Mvura yekutanga yekucheka inosundirwa mugomba rekubuda kwechibhorani.Yechipiri yekucheka mvura inopinda nemugero riri pakati peconical nozzle pairs uye inoyerera ichipinda mumudziyo wekubvisa chip.Izvi zvinogadzira jet-high-speed jet uye kusagadzikana kusina kunaka.SIED inoshongedzerwa nemavharuvhu maviri akazvimirira ekudzora mavharuvhu, imwe yega yega kuyerera kwemvura.Izvi zvinogona kugadziridzwa zvinoenderana neakanakisa kutonhora kana chip extraction mamiriro.SlED ihurongwa huri kusimudzirwa zvishoma nezvishoma.Iyo inyanzvi yakanyanya kuoma.Iyo SlED system parizvino inokwanisa kuderedza dhayamita diki yegomba rekuchera kusvika pasi pe5mm.
Mashandiro anoita SIED system↑
Kushandiswa kwegomba rakadzika kugadzirisa muCNC
Kugadzira pfuti nezvombo:
Kuchera makomba akadzika kunoshandiswa kugadzira pfuti uye masisitimu ezvombo.Inovimbisa hukuru chaihwo, pfuti uye kupera kwepamusoro kwekuita kwakaringana uye kwakavimbika kwepfuti.
Aerospace industry:
Iyo yakadzika-gomba machining process inoshandiswa kugadzira zvikamu zvekumhara magiya endege pamwe nezvikamu zveinjini yeturbine uye zvimwe zvakasiyana zvakakosha zvemuchadenga zvinoda mhando yepamusoro uye nemazvo.
Kuongorora kwemafuta uye gasi:
Kuchera makomba akadzika kunoshandiswa kugadzirwa kwemidziyo yakaita semabhiti ekuchera, pombi, pamwe nematsime, ayo akakosha pakuongorora oiri negesi.Makomba akadzika anobvumira kutorwa kwezviwanikwa zvakavharirwa mumadhamu epasi pevhu.
Indasitiri yemotokari:
Kugadziriswa kwemakomba akadzika kwakakosha pakusikwa kwezvinhu zveinjini senge crankshafts, camshafts pamwe nekubatanidza tsvimbo.Izvi zvinoumba zvinoda humbowo mune zvawo zvemukati maficha pamwe nekupedzisa kuita kwakanakisa.
Utano nekurapa:
Iyo yakadzika-gomba machining process inoshandiswa kugadzira midziyo yekuvhiya, mishonga yekurapa pamwe nemidziyo yekurapa yakasiyana.Midziyo iyi inoda chaiyo yemukati maficha uye inopera kuti ive nechokwadi chepamusoro kuita uye kuenderana.
Mold and die industry:
Iyo yakadzika gomba drill inoita basa rakakosha mukugadzira mold pamwe nekufa.Molds uye kufa zvinoda kutonhora nzira kuti ive nechokwadi chekupisa kupisa kana uchishandisa maitiro akadai sejekiseni kuumba kana akasiyana maitiro ekugadzira.
Indasitiri yemagetsi:
Kugadziriswa kwegomba rakadzika rinoshandiswa kugadzira zvinhu zvine chekuita nesimba, senge turbine blades, heat exchangers uye magetsi ekufambisa zvinhu.Izvi zvikamu zvinowanzoda chaizvo zvemukati maratidziro uye kupera kuti ive nechokwadi chekushanda mukugadzira simba.
Defence industry:
Kuchera makomba akadzika kunoshandiswa mukugadzira zvine chekuita nekudziviriracnc milled partssenge masisitimu ekutungamira uye mahwendefa ezvombo uye zvikamu zvemotokari yemuchadenga.Izvicnc machined componentsinoda yakakwirira-chaiyo uye inogara kwenguva refu kusimba kuti ive nechokwadi chekushanda kwavo uye chengetedzo.
Anebon inokwanisa kupa zvemhando yepamusoro zvekutengesa, mutengo wemakwikwi ekutengesa uye yakanakisa rutsigiro rwevatengi.Nzvimbo yeAnebon ndeye "Unouya pano zvakaoma uye tinokupa kunyemwerera kuti utore" kuitira sevhisi yetsika yesimbi.Iye zvino Anebon yanga ichitarisa pane zvese zvakati kuti insure chigadzirwa chega chega kana sevhisi inogutsikana nevatengi vedu.
Isu tinopawo OEM anodized simbi uye lazer yekucheka sevhisi inoenderana nezvako chaizvo zvaunoda uye zvaunoda.Nechikwata chakasimba chemainjiniya ane ruzivo mukugadzira hosi nekusimudzira, Anebon inokoshesa mukana wese wekupa zvigadzirwa zvakanakisa uye mhinduro kune vatengi vedu.
Kana uchida kuziva zvakawanda, ndapota taura nemunhu ari pamutemo anoona nezveAnebon kuburikidza info@anebon.com, foni+86-769-89802722
Nguva yekutumira: Oct-27-2023