Zidziwitso khumi ndi zisanu zofunika za CNC kupanga CNC Machining / CNC cutter

1. Chida chofunika kwambiri pakupanga makina

Chida chilichonse chikasiya kugwira ntchito, ndiye kuti kupanga kuyima.Koma sizikutanthauza kuti chida chilichonse chili ndi zofunikira zofanana.Chida chomwe chili ndi nthawi yayitali kwambiri yodulira chimakhudza kwambiri kayendedwe ka kupanga, kotero pamalingaliro omwewo, chidwi chachikulu chiyenera kuperekedwa ku chida ichi.Komanso, chidwi ayenera kuperekedwa kwa Machining wa zigawo zikuluzikulu ndi zida kudula ndi okhwima kwambiri Machining kulolerana osiyanasiyana.Kuphatikiza apo, zida zodulira zomwe zili ndi vuto lowongolera chip, monga kubowola, zida zoboola ndi zida zopangira ulusi, ziyeneranso kuyang'ana kwambiri.Kuyimitsa chifukwa cha kusawongolera bwino kwa chip

2. Kufananiza ndi chida cha makina

Chidacho chimagawidwa kukhala chida chamanja ndi chida chamanzere, choncho ndikofunikira kwambiri kusankha chida choyenera.Kawirikawiri, chida chakumanja ndi choyenera makina a CCW (kuyang'ana mbali ya spindle);chida chakumanzere ndi choyenera makina a CW.Ngati muli ndi zingwe zingapo, zina zimakhala ndi zida zakumanzere, ndipo zida zina zakumanzere zimagwirizana, sankhani zida zakumanzere.Kwa mphero, anthu amakonda kusankha zida zambiri zapadziko lonse lapansi.Koma ngakhale chida chamtunduwu chimakwirira makina ochulukira, chimakupangitsanso kutaya kukhazikika kwa chida nthawi yomweyo, kumawonjezera kupotoza kwa chida, kumachepetsa magawo odulira, komanso kumayambitsa kugwedezeka kwa makina.Kuonjezera apo, kukula ndi kulemera kwa chida ndizochepa ndi manipulator a kusintha kwa chida.Ngati mukugula chida chamakina chokhala ndi kuziziritsa kwamkati kudzera pabowo la spindle, chonde sankhaninso chida chokhala ndi kuziziritsa kwamkati kudzera pabowo.

3. Kufananiza ndi zinthu zokonzedwa

Chitsulo cha kaboni ndicho chinthu chodziwika kwambiri chomwe chimapangidwa popanga makina, kotero zida zambiri zimachokera ku kukhathamiritsa kwa kapangidwe ka zitsulo za kaboni.Mtundu wa tsamba udzasankhidwa malinga ndi zomwe zakonzedwa.Wopanga zida amapereka matupi angapo a zida ndi masamba ofananira pokonza zinthu zopanda chitsulo monga ma superalloys, ma aloyi a titaniyamu, aluminiyamu, zophatikiza, mapulasitiki ndi zitsulo zoyera.Mukafuna kukonza zida zomwe zili pamwambapa, chonde sankhani chida chokhala ndi zida zofananira.Mitundu yambiri imakhala ndi zida zosiyanasiyana zodulira, zomwe zikuwonetsa zomwe zili zoyenera kukonzedwa.Mwachitsanzo, mndandanda wa 3PP wa daelement umagwiritsidwa ntchito makamaka pokonza aluminiyamu alloy, mndandanda wa 86p umagwiritsidwa ntchito mwapadera pokonza zitsulo zosapanga dzimbiri, ndipo mndandanda wa 6p umagwiritsidwa ntchito mwapadera pokonza zitsulo zamphamvu kwambiri.

4. Mafotokozedwe odula

Cholakwika chofala ndichakuti zida zosinthira zomwe zasankhidwa ndizochepa kwambiri ndipo mawonekedwe a chida chogayira ndi chachikulu kwambiri.Zida zosinthira zazikuluzikulu zimakhala zolimba kwambiri, pomwe zida zazikulu zamphero sizimangokwera mtengo, komanso zimakhala ndi nthawi yayitali yodula.Kawirikawiri, mtengo wa zida zazikuluzikulu ndi wapamwamba kuposa zida zazing'ono.

5. Sankhani tsamba losinthika kapena chida chosinthira

Mfundo yoyenera kutsatira ndi yosavuta: yesetsani kupewa kugaya chida.Kuwonjezera pa kubowola ochepa ndi mapeto odula mphero, ngati zinthu zilola, yesetsani kusankha replaceable tsamba mtundu kapena replaceable mutu odula mtundu.Izi adzakupulumutsirani ndalama ntchito ndi kukwaniritsa khola processing zotsatira.

6. Zida ndi mtundu

Kusankhidwa kwa zida za zida ndi mtundu kumagwirizana kwambiri ndi momwe zinthu zimagwirira ntchito, kuthamanga kwambiri komanso kuchuluka kwa chakudya cha chida cha makina.Sankhani chida chanthawi zonse kuti gulu lazinthu lisinthidwe, nthawi zambiri mtundu wa aloyi wokutira.Onani "tchati chovomerezeka chakugwiritsa ntchito mtundu" choperekedwa ndi ogulitsa zida.Mukugwiritsa ntchito, cholakwika chofala ndikusintha magiredi ofanana a opanga zida zina kuyesa kuthetsa vuto la moyo wa zida.Ngati chida chanu chodulira chomwe chilipo sichili choyenera, chikhoza kubweretsa zotsatira zofanana ndikusintha mtundu wa opanga ena omwe ali pafupi ndi inu.Kuti athetse vutoli, chifukwa cha kulephera kwa chida chiyenera kufotokozedwa.

7. Zofuna mphamvu

Mfundo yotsogolera ndiyo kupanga zabwino koposa zonse.Ngati mumagula makina opangira mphero ndi mphamvu ya 20HP, ndiye, ngati chogwiritsira ntchito ndi malo osungiramo zinthu amalola, sankhani chida choyenera ndi magawo opangira, kuti athe kukwaniritsa 80% ya mphamvu ya chida cha makina.Samalani kwambiri mphamvu / tachometer mu bukhu la wogwiritsa ntchito chida cha makina, ndikusankha chida chodulira chomwe chingakwaniritse ntchito yabwino yodulira molingana ndi mphamvu yamagetsi yamagetsi.

8. Chiwerengero cha m'mphepete

Mfundo yake ndi yakuti zambiri ndi zabwino.Kugula chida chotembenuza ndi kuwirikiza kawiri sikukutanthauza kulipira kawiri mtengo.M'zaka khumi zapitazi, mapangidwe apamwamba achulukitsa kawiri kuchuluka kwa ma groovers, ocheka ndi ena oyika mphero.M'malo mwake chodulira mphero choyambirira ndi chodula chapamwamba chokhala ndi m'mphepete 16

9. Sankhani chida chofunikira kapena chida chosinthira

Wodula pang'ono ndi woyenera kwambiri pakupanga kophatikizana;chodula chachikulu ndi choyenera kwambiri pakupanga modular.Kwa zida zazikuluzikulu, chida chikalephera, ogwiritsa ntchito nthawi zambiri amafuna kusintha magawo ang'onoang'ono komanso otsika mtengo kuti apeze zida zatsopano.Izi ndi zoona makamaka pa grooving ndi wotopetsa zida.

10. Sankhani chida chimodzi kapena chida chamitundu yambiri

Zing'onozing'ono zogwirira ntchito, ndizoyenera kwambiri chida chophatikizira.Mwachitsanzo, chida multifunctional angagwiritsidwe ntchito pobowola pawiri, kutembenuka, mkati dzenje processing, processing ulusi ndi chamfering.Zoonadi, chojambulacho chimakhala chovuta kwambiri, chimakhala choyenera kwambiri pazida zambiri.Zida zamakina zimatha kubweretsa phindu kwa inu pamene akudula, osati pamene ayimitsidwa.

11. Sankhani chida chokhazikika kapena chida chapadera chomwe sichinali chokhazikika

Ndi kutchuka kwa manambala kuwongolera Machining Center (CNC), amakhulupirira kuti mawonekedwe a workpiece amatha kuzindikirika ndi mapulogalamu m'malo modalira zida zodulira.Chifukwa chake, zida zapadera zomwe sizinali zokhazikika sizikufunikanso.M'malo mwake, zida zosagwirizana ndizomwe zimawerengera 15% yazogulitsa zida zonse masiku ano.Chifukwa chiyani?Kugwiritsa ntchito zida zapadera kungakwaniritse zofunikira za kukula kwa workpiece mwatsatanetsatane, kuchepetsa ndondomekoyi ndikufupikitsa kayendetsedwe kake.Pakupanga misa, zida zapadera zomwe sizinali zokhazikika zimatha kufupikitsa makina opanga ndikuchepetsa mtengo.

12. Chip control

Kumbukirani kuti cholinga chanu ndikukonza chogwirira ntchito, osati tchipisi, koma tchipisi titha kuwonetsa bwino mawonekedwe a chidacho.Nthawi zambiri, pali malingaliro olakwika a tchipisi, popeza anthu ambiri saphunzitsidwa kutanthauzira tchipisi.Kumbukirani mfundo iyi: tchipisi chabwino sichiwononga kukonza, tchipisi zoyipa ndizosiyana.

Masamba ambiri amapangidwa ndi ma chip breaking slots, omwe amapangidwa molingana ndi kuchuluka kwa chakudya, kaya ndi kudula mopepuka kapena kudula kwambiri.

Zing'onozing'ono za chips, zimakhala zovuta kuziphwanya.Kuwongolera chip ndi vuto lalikulu kwa zida zolimba zamakina.Ngakhale kuti zinthu zomwe ziyenera kukonzedwa sizingasinthidwe, chidacho chikhoza kusinthidwa kuti chisinthe liwiro la kudula, mlingo wa chakudya, kudula kuya, nsonga ya fillet radius, ndi zina zotero.

13. Kukonza mapulogalamu

Pamaso pa zida, zogwirira ntchito ndi zida zamakina a CNC, nthawi zambiri pamafunika kufotokozera njira yachida.Momwemo, mvetsetsani makina oyambira ndikukhala ndi mapulogalamu apamwamba a CAM.Njira chida ayenera kuganizira makhalidwe a chida, monga otsetsereka mphero ngodya, kasinthasintha malangizo, chakudya, kudula liwiro, etc. Chida chilichonse ali lolingana mapulogalamu luso kufupikitsa Machining mkombero, kusintha Chip ndi kuchepetsa mphamvu kudula.Phukusi labwino la pulogalamu ya CAM limatha kupulumutsa antchito ndikuwongolera zokolola.

14. Sankhani zida zatsopano kapena zida zokhwima zokhazikika

Ndi chitukuko cha ukadaulo wapamwamba, zokolola za zida kudula akhoza kuwirikiza pa zaka 10 zilizonse.Poyerekeza ndi magawo odulira omwe adalimbikitsa zaka 10 zapitazo, mupeza kuti zida zamasiku ano zodulira zimatha kuwirikiza kawiri ma Machining Mwachangu ndikuchepetsa mphamvu yodulira ndi 30%.Matrix a alloy a chida chatsopano chodula ndi champhamvu komanso chochulukira, chomwe chimatha kukwaniritsa kuthamanga kwambiri komanso kutsika kwamphamvu.Chip breaking groove ndi mtundu zili ndi mawonekedwe otsika komanso kufalikira kwapadziko lonse lapansi kuti agwiritse ntchito.Pa nthawi yomweyi, zida zamakono zodulira zimawonjezeranso kusinthasintha komanso kusinthasintha, zomwe pamodzi zimachepetsa kuwerengera ndikukulitsa kugwiritsa ntchito zida zodulira.Kupanga zida zodulira kwapangitsanso kuti pakhale malingaliro atsopano opangira zinthu, monga chodulira cha overlord chokhala ndi ntchito zotembenuza ndi grooving, chodulira chachikulu cha chakudya, komanso kulimbikitsa makina othamanga kwambiri, kuzizira kwapang'onopang'ono (MQL) ndikutembenuza molimba. luso.Kutengera zomwe zili pamwambazi ndi zifukwa zina, muyeneranso kutsatira njira yabwino kwambiri yopangira ndikuphunzira zida zamakono zamakono, apo ayi pali chiopsezo chobwerera m'mbuyo.

15. Mtengo

Ngakhale mtengo wa zida zodulira ndi wofunikira, siwofunika monga mtengo wopangira chifukwa cha zida zodulira.Ngakhale kuti mpeniwo uli ndi mtengo wake, mtengo weniweni wa mpeniwo uli pa udindo umene umagwira kuti ugwire ntchito.Nthawi zambiri, chida chomwe chili ndi mtengo wotsika kwambiri ndi chomwe chimakhala ndi mtengo wapamwamba kwambiri wopanga.Mtengo wa zida zodulira umangotengera 3% ya mtengo wa magawo.Choncho yang'anani pa zokolola za chida, osati mtengo wake wogula.

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