Kodi mumadziwa bwanji za njira yonse yolumikizira makina?
Kusonkhana kwamakina ndi njira yosonkhanitsa magawo osiyanasiyana kuti apange makina ogwirira ntchito kapena zinthu.Izi zikuphatikiza kuwerenga ndi kumvetsetsa zojambula za uinjiniya, kusankha ndi kugwiritsa ntchito zida zoyenera ndi zida kuti zigwirizane ndi kugwirizanitsa zigawo, kumangirira zigawo ndi njira zosiyanasiyana (monga bolting, zomatira, kapena kuwotcherera), ndikuyesa mayeso kuti zitsimikizire kugwira ntchito moyenera.Njira zopangira misonkhano zimatha kupangidwa mogwirizana ndi zosowa ndi zovuta za chinthu chilichonse.
Kukonzekera homuweki
(1)Ntchito Data: imaphatikizapo zojambula za msonkhano waukulu (GA), zojambula zamagulu (CA), zojambula zamagulu (PD), mndandanda wa BOM ndi zina zotero. Kukwanira, ukhondo, ndi kukhulupirika kwa zolemba zonse za ndondomeko ndi zojambula ziyenera kusungidwa mpaka mapeto a zomangamanga. polojekiti.
(2)Malo antchito: Malo omwe zigawozo zimayikidwa ndi zigawo zomwe zimasonkhanitsidwa ziyenera kufotokozedwa.Ndikofunika kukonzekera malo omwe mudzasonkhanire ndikuyika makina anu.Malo onse ogwirira ntchito ayenera kukhala audongo, okhazikika komanso olamulidwa mpaka ntchitoyo itamalizidwa.
(3)Zida za msonkhano.Zida zochitira msonkhano ziyenera kukhala zokonzeka ntchito isanayambe.Dongosolo la machitidwewa litha kusinthidwa ngati zinthu zina zosagwirizana ndizomwe zilipo.Fomu yofulumira iyenera kulembedwa ndikutumizidwa ku dipatimenti yogula.
(4)Pamaso pa msonkhano, ndikofunikira kumvetsetsa kapangidwe kake, njira yolumikizirana ndi ukadaulo wa zida.
Mafotokozedwe oyambira
(1) Msonkhano wamakina uyenera kuchitidwa motsatizana ndi zojambula za msonkhano, zofunikira za ndondomeko ndi malangizo operekedwa ndi gulu lokonzekera.Ndizoletsedwa kusintha zomwe zili muntchito popanda chilolezo, kapena kusintha magawo mwanjira yachilendo.
(2) Zigawo zomwe zasonkhanitsidwa ziyenera kukhala zigawo zomwe zidadutsa kuyang'aniridwa ndi kuvomerezedwa ndi dipatimenti yotsimikizira zaubwino.Nenani mbali zilizonse zosayenerera zomwe zapezeka pamsonkhano.
(3) Malo ochitira msonkhano ayenera kukhala opanda fumbi ndi zoipitsa zina.Ziwalozo ziyenera kusungidwa pamalo opanda fumbi, ouma komanso otetezedwa ndi mapepala.
(4) Zigawo ziyenera kusonkhanitsidwa popanda kugwedezeka, kudula kapena kuwonongeka pamwamba.Zitha kukhala zopindika, zopindika kapena zopindika m'njira yayikulu.Malo okwerera nawonso asaonongeke.
(5) Posonkhanitsa zigawo zomwe zimakhala zoyenda, ndi bwino kuwonjezera mafuta odzola (mafuta) pakati pa malo okhudzana.
(6) Miyeso ya zigawo zofananira ziyenera kukhala zenizeni.
(7) Zigawo ndi zida ziyenera kuikidwa mwapadera panthawi ya msonkhano.Zigawo ndi zida siziyenera kuyikidwa mwachindunji kapena pamwamba pa makinawo.Zikachitika kuti mateti oteteza kapena makapeti akufunika, ayenera kuikidwa pamalo omwe amayikidwa.
M'malo mwake, ndikoletsedwa kuponda pamakina panthawi ya msonkhano.Ngati kuli koyenera kuyenda pamakina, makapeti kapena mateti ayenera kuikidwa pamwamba.Kuponda pazigawo zofunika kapena zopanda zitsulo zokhala ndi mphamvu zochepa ndizoletsedwa.
Join njira
(1) Kulumikizana kwa bolt
A. Gwiritsani ntchito makina ochapira amodzi okha pa mtedza uliwonse pomanga mabawuti.Mitu ya misomali iyenera kuyikidwa m'zigawo zamakina pambuyo poti phula la countersunk litamizidwa.
B. Nthawi zambiri maulalo a ulusi amafunikira ma washer odana ndi lotayirira.Njira yomangirira ma bolts angapo ndikuwalimbitsa pang'onopang'ono komanso molingana.Zolumikizira za mizere zimalimbikitsidwanso pang'onopang'ono komanso molingana kuchokera pakati kupita kunja.
C. Pamene zomangira siziyenera kuphwanyidwa panthawi yomanga kapena kukonza chipangizo chosuntha, ziyenera kuphimbidwa ndi guluu ulusi musanayambe kusonkhana.
D. Wrench ya torque imagwiritsidwa ntchito kulimbitsa zomangira zomwe zili ndi zofunikira za torque.Maboti opanda torque yodziwika ayenera kulumikizidwa molingana ndi malamulo a "Appendix".
(2) Kulumikizana kwa pini
A. Nthawi zambiri, mapeto a pin ayenera kukhala apamwamba pang'ono kuposa pamwamba pamphero zigawo.Mapeto akulu a pini ya screw-tail tapered iyenera kumizidwa mu dzenje itayikidwa mu gawolo.
B. Michira ya pini ya cotter iyenera kukhala motalikirana ndi 60deg mpaka 90deg itayikidwa m'malo oyenera.
(3) Kulumikizana kwakukulu
A. Pasakhale kusiyana kulikonse pakati pa malo okwerera a makiyi afulati ndi okhazikika.
B. Pamene mbali zosuntha za fungulo kapena spline zisunthidwa mu njira ya axial pambuyo pa msonkhano, pasakhale kusiyana.
C. Makiyi a hook ndi makiyi a wedge ayenera kusonkhanitsidwa kuti malo awo okhudzana nawo asagwere pansi pa 70% ya malo onse ogwira ntchito.Zigawo zomwe sizimalumikizana siziyenera kuphatikizidwa pamodzi, komanso mbali yowonekera sayenera kupitirira 10% -15% kutalika kwake.
(4) Kuthamanga
A. Zipangizo ndi specifications riveting ayenera mogwirizana ndi kapangidwe zofunika.Kukonza mabowo a rivets kuyeneranso kukwaniritsa miyezo yoyenera.
B. Pamwamba pa rivetedzigawo za aluminiyamusayenera kuonongeka kapena kupunduka pamene riveting.
C. Pasakhale kumasuka mu gawo lophwanyika, pokhapokha ngati pali zofunikira zenizeni.Mutu wa rivets uyenera kukhudzana ndi gawo lopindika komanso losalala komanso lozungulira.
(5) Kulumikizana kwa manja okulitsa
Kusonkhana kwa manja okulitsa: Pakani mafuta opaka pamanja okulitsa, ikani dzanja lokulitsa mu dzenje lomwe lalumikizidwa, ikani shaft yoyikapo, sinthani malo a msonkhano, ndiyeno kumangitsa mabawuti.Dongosolo la kumangitsa limamangidwa ndi kung'ambika, ndipo kumanzere ndi kumanja zimawoloka ndikumangika motsatizana motsatizana kuti kuwonetsetsa kuti mtengo wa torque wovotera wafika.
(6) Kulumikizana kolimba
Zomangira zokhala ndi ma conical end ziyenera kukhala ndi ma degree 90 tapered.Bowo liyenera kukhala madigiri 90.
Kuyika kwa maupangiri a mzere
(1) Kuyika pamwamba pa njanji yowongolera kuyenera kukhala yosalala komanso yopanda dothi.
(2) Ngati njanji yowongolera ili ndi malire, njanji iyenera kuikidwa pafupi ndi m'mphepete.Ngati palibe m'mphepete mwalozera, ndiye kuti mayendedwe otsetsereka akuyenera kufanana ndi zomwe zidapangidwa.Yang'anani kumene slide ikupita mutalimbitsa zomangira panjanji yowongolera.Ngati sichoncho, chidzafunika kusinthidwa.
(3) Ngati slide ikuyendetsedwa ndi malamba otumizira, ndiye kuti malamba ayenera kukhazikika ndi kugwedezeka pamaso pa lambayo kuti alowe mu njira ya oblique.Apo ayi, pulley iyenera kusinthidwa kuti zitsimikizire kuti njira yoyendetsera lamba ikufanana ndi njanji yowongolera.
Msonkhano wa unyolo wa sprocket
(1) Sprocket iyenera kupangidwa kuti igwirizane ndi shaft.
(2) Mano a giya a sprockets onse oyendetsa ndi oyendetsedwa ayenera kukhala ndi ndege yofananira yapakati pa geometric, ndipo zowongolera zake siziyenera kupitilira kapangidwe kake.Ziyenera kukhala zosakwana kapena zofanana ndi 2% 0, ngati sizinafotokozedwe ndi mapangidwe.
(3) Mbali yogwira ntchito ya unyolo iyenera kuimitsidwa ikamangirira ndi sprocket.
(4) Kugwedeza kwa unyolo kumbali yomwe sikugwiritsidwa ntchito kuyenera kukhala mkati mwa malire a mapangidwe.Iyenera kusinthidwa ngati sichinatchulidwe pamapangidwewo.
Kuphatikiza zida
(1) Pamene mphete ya giya ndi 20mm kapena kucheperapo, axial misalignment sayenera kupitirira 1mm.Ngati giya m'lifupi mwake ndi yoposa 20mm kusokonekera sikungapitirire 5%.
(1) JB180-60 "Bevel Gear transmission Tolerance", JB162 ndi JB162 akuyenera kufotokoza zofunikira pakuyika kwa magiya a cylindrical ndi magiya a bevel.
Malinga ndi zofunikira zaukadaulo, ma meshing a magiya amayenera kuthiridwa mafuta molingana ndi machitidwe anthawi zonse.Bokosi la gear liyenera kudzazidwa mpaka pamzere wokhala ndi mafuta opaka mafuta.
(4) Phokoso la phokoso la kutumizira pa katundu wonse siliyenera kupitirira 80dB.
Kusintha kwa rack ndi kugwirizana
(1) Ma Racks m'magawo osiyanasiyana a ma racks onse ayenera kukhazikitsidwa mpaka kutalika komweko, pogwiritsa ntchito malo omwewo.
(2) Mapanelo onse a ma racks ayenera kulumikizidwa pa ndege yofanana.
(3) Zitsanzo zogwirizanitsa zokhazikika ziyenera kuikidwa pakati pa zigawozo pambuyo poti ma racks asinthidwa mpaka kutalika ndi miyeso yofunikira.
Msonkhano wa zigawo za pneumatic
(1) Kukonzekera kwa seti iliyonse ya zida za pneumatic drive kuyenera kulumikizidwa mosamalitsa molingana ndi chithunzi cha dera la pneumatic choperekedwa ndi dipatimenti yojambula.Thupi la valavu, ziwalo za chitoliro, masilinda, ndi zina zotero ziyenera kulumikizidwa molondola.
(2) Kulowetsa ndi kutuluka kwa valavu yochepetsera mpweya wokwanira kumalumikizidwa kumbali ya muvi, ndipo chikho chamadzi ndi chikho chamafuta cha fyuluta ya mpweya ndi lubricator ziyenera kuikidwa pansi.
(3) Musanayambe kupopera, ufa wodula ndi fumbi mu chitoliro ziyenera kuphulika kwathunthu.
(4) Chitoliro cholumikizana ndi ulusi.Ngati ulusi wa chitoliro ulibe guluu wa ulusi, tepiyo iyenera kukulungidwa.Njira yokhotakhota imakhala yozungulira ngati ikuyang'ana kutsogolo.Tepi yakuthupi sayenera kusakanikirana ndi valve.Tepi yakuthupi sayenera kusakanikirana mu valve.Pamene akumangirira, ulusi umodzi uyenera kusungidwa.
(5) Mapangidwe a trachea ayenera kukhala abwino komanso okongola, ndipo yesetsani kuti musadutse dongosolo.90deg elbows iyenera kugwiritsidwa ntchito pamakona.Mukakonza trachea, musaike kupsinjika kowonjezera pamalumikizidwe, apo ayi zingayambitse kutulutsa mpweya.
(6) Pogwirizanitsa valavu ya solenoid, tcherani khutu ku ntchito ya nambala iliyonse ya mpweya pa valve: P: mpweya wokwanira;A: mpweya 1;B: mpweya 2;R (EA): mpweya wofanana ndi A;S (EB) : Exhaust yofanana ndi B.
(7) Pamene silinda yasonkhanitsidwa, nkhwangwa ya pisitoni ndodo ndi kayendedwe ka katundu ziyenera kukhala zogwirizana.
(8) Mukamagwiritsa ntchito chiwongolero chotsatira mzere, pambuyo pa mapeto a kutsogolo kwa ndodo ya pistoni yolumikizidwa ndi katundu, sipayenera kukhala mphamvu yachilendo panthawi yonse ya sitiroko, mwinamwake silinda idzawonongeka.
(9) Mukamagwiritsa ntchito valavu yamagetsi, muyenera kumvetsera mtundu wa valve yothamanga.Nthawi zambiri, imasiyanitsidwa ndi muvi wawukulu womwe walembedwa pa valavu.Muvi waukulu woloza kumapeto kwa ulusi umagwiritsidwa ntchito pa silinda;muvi waukulu wolozera kumapeto kwa chitoliro umagwiritsidwa ntchito pa valavu ya solenoid..
Ntchito yoyendera msonkhano
(1) Nthawi iliyonse kusonkhana kwa chigawocho kumalizidwa, ziyenera kufufuzidwa motsatira zinthu zotsatirazi.Ngati vuto la msonkhano likupezeka, liyenera kufufuzidwa ndikuthetsedwa munthawi yake.
A. Umphumphu wa ntchito ya msonkhano, yang'anani zojambula za msonkhano, ndikuwona ngati pali magawo omwe akusowa.
B. Kuti muwone kulondola kwa malo oyika gawo lililonse, yang'anani zojambula za msonkhano kapena zofunikira zomwe zafotokozedwa pamwambapa.
C. Kudalirika kwa gawo lililonse lolumikizira, ngati zomangira zomangira zimafika pa torque yomwe imafunikira kusonkhana, komanso ngati zomangira zapadera zimakwaniritsa zofunikira kuti zisatuluke.
D. Kusinthasintha kwa kayendetsedwe ka magawo osuntha, monga ngati pali kugwedeza kapena kuyimirira, kukhazikika kapena kupindika pamene mukuzungulira pamanja kapena kusuntha ma conveyor rollers, pulleys, njanji zowongolera, ndi zina zotero.
(2) Pambuyo pa msonkhano womaliza, kuyang'anitsitsa kwakukulu ndikuwunika kugwirizana pakati pa zigawo za msonkhano.Zowunikira zimatengera "zinthu zinayi" zomwe zafotokozedwa mu (1) monga muyeso woyezera.
(3) Pambuyo pa msonkhano womaliza, zojambula zachitsulo, zinyalala, fumbi, ndi zina zotero m'madera onse a makinawo ziyenera kutsukidwa kuti zitsimikizire kuti palibe zopinga mu magawo opatsirana.
(4) Poyesa makinawo, yang'anani mosamala njira yoyambira.Makinawo akayamba, nthawi yomweyo yang'anani magawo akulu ogwirira ntchito komanso ngati magawo osuntha akuyenda bwino.
(5) Zigawo zazikulu zogwirira ntchito zikuphatikizapo kuthamanga kwa kayendetsedwe kake, kusuntha kosalala, kusinthasintha kwa shaft iliyonse yotumizira, kutentha, kugwedezeka ndi phokoso, etc.
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Nthawi yotumiza: Sep-04-2023