Iinkcukacha ezingakumbi zobugcisa ezipheleleyo zokudibanisa oomatshini |Ingqokelela yeMachinist

Ukulungiselela umsebenzi wasekhaya

(1) Idatha yokusebenza:

Kubandakanya imidwebo yendibano jikelele, imizobo yendibano yecandelo, imizobo yamacandelo, i-BOM yezinto, njl., kude kube sekupheleni kweprojekthi, ukuthembeka kunye nokucoceka kwemizobo kunye nokunyaniseka kweerekhodi zolwazi lwenkqubo kufuneka kuqinisekiswe.

(2) Indawo yokusebenza:

Ukubekwa kwamacandelo kunye nokudityaniswa kwecandelo kufuneka kuqhutywe kwindawo yokusebenza echaziweyo.Indawo apho umatshini opheleleyo ubekwe kwaye uhlanganiswe kufuneka ucwangciswe ngokucacileyo.De kube sekupheleni kweprojekthi yonke, zonke iindawo zokusebenza kufuneka zigcinwe zicocekile, zisemgangathweni kwaye zicwangciswe.

(3) Izixhobo zeNdibano:

Ngaphambi kokusebenza, izinto zokuhlanganisa ezichazwe kwinkqubo yokudibanisa kufuneka zibe kwindawo ngexesha.Ukuba ezinye izinto ezingabonakaliyo azikho, ulandelelwano lomsebenzi lunokutshintshwa, kwaye emva koko uzalise ifom yesikhumbuzo sezinto eziphathekayo kwaye uyingenise kwisebe lokuthenga.

(4) Isakhiwo, iteknoloji yendibano kunye neemfuno zenkqubo yezixhobo kufuneka ziqondwe ngaphambi kokuhlanganisana.

 

Imathiriyeli efunekayo:

Yila imizobo:

Iimpawu zobugcisa zendibano yomatshini ngokuqhelekileyo ziquka imizobo yoyilo ebonisa iindawo eziza kuhlanganiswa, imilinganiselo yazo, ukunyamezela, kunye naziphi na iimpawu ezikhethekileyo okanye iimfuno.

 

IBhili yeMathiriyeli (BOM):

Olu luhlu olubanzi lwazo zonke iinxalenye ezifunekayo kwindibano yomatshini, kubandakanywa ubuninzi babo kunye neenombolo zeengxenye.

 

Iinkcukacha zezinto:

Iinkcazo zobugcisa zendibano yomatshini zinokubandakanya ukucaciswa kwezinto eziphathekayo, ezifana nodidi lwezinto eziza kusetyenziswa kwindawo nganye, ukuqina kwayo, ubuninzi, kunye nezinye iimpawu.

 

Iinkqubo zeNdibano:

Le yimiyalelo yesinyathelo-nge-nyathelo yokudibanisa iinxalenye, kubandakanywa naziphi na izixhobo ezikhethekileyo okanye ubuchule obufunekayo.

 

Imigangatho yolawulo lomgangatho:

Inkcazo yobugcisa bendibano yomatshini inokubandakanya imigangatho yokulawula umgangatho, njengeemfuno zokuhlola kunye nemilinganiselo yokwamkelwa.

 

Ukupakishwa kunye nemilinganiselo yokuthumela:

Inkcazo yobugcisa bendibano yomatshini inokubandakanya ukupakishwa kunye neenkcukacha zokuthumela, ezifana nohlobo lwezinto zokupakisha eziza kusetyenziswa kunye nendlela yokuthunyelwa.

 

Iinkcukacha ezisisiseko

(1) Indibano yomatshini kufuneka idityaniswe ngokuthe ngqo kwimizobo yendibano kunye neemfuno zenkqubo ezibonelelwa lisebe loyilo, kwaye kunqatshelwe ngokungqongqo ukuguqula umxholo womsebenzi okanye utshintshe iinxalenye ngendlela engaqhelekanga.

(2) Icnc machining amalungu metalukuhlanganiswa kufuneka ibe ngabo baphumelele uhlolo lwesebe lokuhlola umgangatho.Ukuba kukho naziphi na iinxalenye ezingafanelekanga ezifunyenwe ngexesha lenkqubo yendibano, kufuneka zixelwe ngexesha.

(3) Indawo yokudibanisa kufuneka icoceke ngaphandle kothuli okanye olunye ungcoliseko, kwaye iinxalenye kufuneka zigcinwe kwindawo eyomileyo, engenathuli kunye neepads ezikhuselayo.

(4) Ngexesha lenkqubo yokudibanisa, iinxalenye aziyi kungqubana, zisikwe, okanye umphezulu wamalungu uya konakaliswa, okanye iindawo ziya kugotywa ngokucacileyo, zijijelwe okanye zikhubazeke, kwaye umphezulu wokudibanisa wamacandelo awuyi konakaliswa. .

5

(6) Imilinganiselo ehambelanayo yamacandelo ahambelanayo kufuneka ichaneke.

(7) Xa kuhlanganiswa, iinxalenye kunye nezixhobo kufuneka zibe neendawo ezikhethekileyo zokubeka.Ngokomgaqo, iinxalenye kunye nezixhobo azivumelekanga ukuba zibekwe kumatshini okanye ngqo phantsi.Ukuba kuyimfuneko, iimathi zokukhusela okanye iikhaphethi kufuneka zibekwe kwindawo apho zibekwe khona.

(8) Ngokomgaqo, ukunyathela kumatshini akuvumelekanga ngexesha lendibano.Ukuba ukunyathela kuyafuneka, iimethi zokukhusela okanye iikhaphethi kufuneka zibekwe kumatshini.Ukunyathela kwiindawo ezibalulekileyo kunye neendawo ezingezona zetsimbi ezinamandla aphantsi akuvumelekanga ngokungqongqo.

 

Dibanisa indlela
(1) Uqhagamshelo lwebholithi

ILogo Simahla Akukho mlinganiselo Ipapashwe ngu- 1.1

A.Xa uqinisa iibholithi, ungasebenzisi izitshixo ezilungelelanisiweyo, kwaye ungasebenzisi ngaphezu kwewasha enye phantsi kwe nut nganye.Emva kokuba i-screws countersunk iqinisiwe, iintloko ze-nail kufuneka zifakwe kumatshiniiindawo ze-cnc zensimbi ezingenasicikwaye mayingavezwa.

B.Ngokubanzi, imidibaniso enemisonto kufuneka ibe ne-anti-loose spring washers, kwaye indlela yokuqinisa iibholiti ezininzi ezilinganayo kufuneka ziqiniswe ngokuthe ngcembe ngokulandelelana, kwaye izihlanganisi ze-strip kufuneka ziqiniswe ngokulinganayo kwaye ngokuthe ngcembe ukusuka embindini ukuya kumacala omabini.

C.Emva kokuba iibholiti kunye namantongomane ziqiniswe, iibhotshi kufuneka ziveze i-1-2 pitches yamantongomane;xa i-screws ingadingeki ukuba idibanise iinxalenye ngexesha lokuqina kwesixhobo esishukumayo okanye ukugcinwa, i-screws kufuneka ifakwe ngeglue yentambo ngaphambi kokuhlanganisana.

D.Kwizibophelelo ezineemfuno zetorque ezikhankanyiweyo, i-torque wrench kufuneka isetyenziswe ukuziqinisa ngokwetorque ekhankanyiweyo yokuqinisa.Kwiibholiti ezingenazo i-torque ecacileyo yokuqinisa, i-torque yokuqinisa ingabhekisela kwimimiselo ekwi "Appendix".

 

(2) Uqhagamshelo lwephini

ILogo Simahla Akukho mlinganiselo Ipapashwe ngu- 2.2

A.Isiphelo sobuso besikhonkwane sokumisa kufuneka siqhele ukuba phezulu kancinci kunomphezulu wendawo.Emva kokuba i-tapered pin ene-screw tail ifakwe kwiindawo ezifanelekileyo, isiphelo sayo esikhulu kufuneka sitshone emngxunyeni.
B.Emva kokuba ipini yecotter ilayishwe kwindawo efanelekileyoiindawo ezigayiweyo, imisila yayo kufuneka ihlulwe ngu-60 ° -90 °.

(3) Uqhagamshelwano oluphambili
A. Amacala amabini endlela yesitshixo yesitshixo esisicaba kunye nesitshixo esisisigxina kufuneka anxibelelane ngokufanayo, kwaye kungabikho msantsa phakathi kwemiphezulu yokukhwelana.
B.Emva kokuba isitshixo (okanye i-spline) kunye ne-clean fit fit ihlanganiswe, xa iindawo ezihambayo ezihambayo zihamba kunye ne-axial direction, akufuneki kubekho ukungalingani kwi-tightness.
C.Emva kokuba isitshixo se-hook kunye nesitshixo se-wedge sihlanganiswe, indawo yabo yoqhagamshelwano ayifanele ibe ngaphantsi kwe-70% yendawo yokusebenza, kwaye iindawo ezingabonakaliyo akufanele zigxininiswe kwindawo enye;ubude benxalenye eveziweyo kufuneka ibe yi-10% -15% yobude bethambeka.

(4) Ukucaphuka

新闻用图3

A. Izinto eziphathekayo kunye neenkcukacha ze-riveting kufuneka zihlangabezane neemfuno zoyilo, kunye nokucutshungulwa kwemingxuma ye-rivet kufuneka ihlangabezane nemigangatho efanelekileyo.
B. Xa i-riveting, umphezulu weendawo ezihlanjululweyo awuyi konakaliswa, kwaye umphezulu weendawo ezihlanjululweyo awuyi kuphazamiseka.
C. Ngaphandle kokuba kukho iimfuno ezikhethekileyo, akufuneki kubekho ukukhululeka emva kwe-riveting.Intloko ye-rivet kufuneka idibane ngokusondeleyo kunye neendawo ezihlanjululweyo kwaye kufuneka zihambe kakuhle kwaye zijikeleze.

(5) Ukwandiswa kwemikhono yokudibanisa

新闻用图4

Indibano yomkhono wokwandisa: Faka igrisi yokuthambisa kumkhono wokwandisa, faka umkhono wokwandisa kumngxuma wehabhu odityanisiweyo, faka i-shaft yokufakela, uhlengahlengise indawo yendibano, emva koko uqinise iibholithi.Umyalelo wokuqiniswa ubophelelwe yi-slit, kwaye ngakwesobunxele nangakwesokudla bawela kwaye baqiniswe ngokulinganayo ngokulandelelana ukuqinisekisa ukuba ixabiso elilinganisiweyo le-torque lifikelelwe.

(6) uqhagamshelwano oluqinileyo

新闻用图5

Isiphelo se-tapered kunye nomngxuma we-screw esetyenzisiweyo kunye ne-conical end kufuneka ibe yi-90 °, kwaye i-screw edibeneyo kufuneka iqiniswe ngokomngxuma.

 

INdibano yezikhokelo zomgca

(1) Akufuneki kubekho ukungcola kwindawo yofakelo yomzila wesikhokelo, kwaye ukuthambeka kwendawo yofakelo kufuneka kuhlangabezane neemfuno.
(2) Ukuba kukho i-reference edge kwicala lomzila wesikhokelo, kufuneka ifakwe kufuphi nomda wesalathisi.Ukuba akukho mngcelele wereferensi, isalathiso sokutyibilika sikaloliwe wesikhokelo kufuneka sihambelane neemfuno zoyilo.Emva kokuqinisa izikhonkwane zokulungisa umzila wesikhokelo, khangela ukuba kukho ukuphambuka kwindlela yokuslayida yesilayidi.Kungenjalo kufuneka ilungiswe.
(3) Ukuba isilayidi siqhutywa yibhanti yothumelo, emva kokuba ibhanti lokuhambisa kunye ne-slider zilungisiwe kwaye zigxininiswe, ibhanti lokuhambisa akufanele litsalwe ngokunyanzeliswayo, kungenjalo i-pulley kufuneka ihlengahlengiswe ukwenzela ukuba isikhokelo sokuqhuba ibhanti lokuhambisa. ihambelana nesikhokelo sikaloliwe.

INdibano ye-sprocket chain
(1) Intsebenziswano phakathi kwe-sprocket kunye ne-shaft kufuneka ihlangabezane neemfuno zoyilo.
(2) Iinqwelo-moya zeziko lejometri zamazinyo egiya kwi-sprocket yokuqhuba kunye ne-sprocket eqhutywayo kufuneka zihambelane, kwaye i-offset mayingadluli kwiimfuno zoyilo.Ukuba ayichazwanga kuyilo, kufuneka ngokubanzi ibe ngaphantsi okanye ilingane ne-2 ‰ yombindi womgama phakathi kwamavili amabini.
(3) Xa i-chain meshes kunye ne-sprocket, icala elisebenzayo kufuneka liqiniswe ukuze kuqinisekiswe i-meshing egudileyo.
(4) I-sag yecala elingasebenziyo lekhonkco kufuneka lihlangabezane neemfuno zoyilo.Ukuba ayichazwanga kuyilo, kufuneka ilungiswe ngokwe-1% ukuya kwi-2% yomgama ophakathi phakathi kwee-sprockets ezimbini.

Ukudityaniswa kwezixhobo
(1) Emva kokuba i-gear meshing kunye enye kwenye zidityanisiwe, xa ububanzi berim yegiya bungaphantsi okanye bulingana ne-20mm, ukungahambi kakuhle kwe-axial akuyi kudlula kwi-1mm;xa ububanzi berim yegiya bukhulu kune-20mm, i-axial misalignment ayiyi kudlula i-5% yobubanzi berim.
(2) Iimfuno zokuchaneka kofakelo lweegiya ze-cylindrical, i-bevel gear, kunye ne-worm drives kufuneka zichazwe kwi-JB179-83 "Involute Cylindrical Gear Acuracy", JB180-60 "Bevel Gear Transmission Tolerance" kunye ne-JB162 ngokulandelanayo ngokuchaneka kunye nobukhulu be iindawo zothumelo -60 "Ukunyamezelwa kweWorm Drive" kuqinisekisiwe.
(3) Umphezulu we-meshing we-gear uya kuthambisa ngokuqhelekileyo ngokweemfuno zobugcisa, kwaye i-gearbox iya kuzaliswa nge-oyile yokuthambisa kumgca womgangatho we-oyile ngokweemfuno zobugcisa.
(4) Ingxolo yebhokisi yegiya xa igcwala ayisayi kuba ngaphezu kwama-80dB.

Uhlengahlengiso lweRack kunye noqhagamshelo
(1) Ukulungiswa kokuphakama kwee-rack zamacandelo ahlukeneyo kufuneka kulungiswe kubude obufanayo ngokubhekiselele kwindawo efanayo yokubhekisela.
(2) Iipaneli zodonga zazo zonke iirack kufuneka zilungelelaniswe kwindiza efanayo.
(3) Emva kokuba ii-racks zecandelo ngalinye zilungelelaniswe kwindawo kwaye zihlangabezane neemfuno, iiplati ezidibeneyo zokudibanisa phakathi kwazo kufuneka zifakwe.

Indibano yamacandelo e-pneumatic
(1) Ukulungelelaniswa kweseti nganye yesixhobo sokuqhuba umoya kufuneka kudityaniswe ngokungqongqo ngokungqinelana nomzobo wesekethe yomoya ebonelelwe lisebe loyilo, kunye noqhagamshelo lomzimba wevalve, umbhobho odibeneyo, umbhobho, njl. njl. kufuneka utshekishwe ngokuchanekileyo.
(2) Indawo yokungena nokuphuma ivelufa yokunciphisa uxinzelelo lomoya iyonke idityaniswe kwicala lotolo, kwaye ikomityi yamanzi nekomityi ye-oyile yesihluzo somoya kunye nesithambisi kufuneka zifakwe ngokuthe nkqo ezantsi.
(3) Phambi kombhobho, umgubo wokusika nothuli kumbhobho kufuneka uvuthelwe ngokupheleleyo.
(4) Umdibaniso wombhobho ukrwelwe ngaphakathi.Icala elijikayo lihamba ngasekunene ukusuka ngaphambili.Iteyiphu yempahla ekrwada mayingaxutywa kwivalve.Xa ujija, umsonto omnye kufuneka ugcinwe.
(5) Ilungiselelo loqhoqhoqho kufuneka licoceke kwaye lihle, zama ukuwela ilungiselelo, kwaye i-elbows ye-90 ° kufuneka isetyenziswe kwiikona.Xa i-trachea ilungisiwe, musa ukubeka amajoyina kwixinzelelo olongezelelweyo, ngaphandle koko kuya kubangela ukuvuza komoya.
(6) Xa udibanisa i-valve ye-solenoid, nikela ingqalelo kwindima yenombolo ye-port nganye kwi-valve: P: ukungeniswa okupheleleyo;A: indawo yoku-1;B: indawo yesi-2;R (EA): i-exhaust ehambelana no-A;S (EB) : Umbhobho ohambelana no-B.
(7) Xa i-cylinder ihlanganiswe, i-axis yentonga yepiston kunye nesalathiso sokuhamba komthwalo kufuneka sihambelane.
(8) Xa usebenzisa i-linear bearings ukukhokela, emva kokuba isiphelo sangaphambili se-cylinder piston rod sixhunywe kumthwalo, akufuneki kubekho amandla angaqhelekanga ngexesha lokubetha, ngaphandle koko i-cylinder iya konakala.
(9) Xa usebenzisa ivalve ye-throttle, ingqwalasela kufuneka ihlawulwe kuhlobo lwevalve ye-throttle.Ngokuqhelekileyo, yahlulwa lutolo olukhulu oluphawulwe kumzimba wevalvu.Eli linotolo olukhulu olukhomba kwisiphelo esinemisonto lisetyenziselwa isilinda;olunotolo olukhulu olukhomba ekupheleni kombhobho lusetyenziselwa ivalve yesolenoid.

Umsebenzi wokuhlola iNdibano
(1) Ngalo lonke ixesha indibano yecandelo igqityiwe, kufuneka ihlolwe ngokwezi zinto zilandelayo.Ukuba kufunyenwe ingxaki yendibano, kufuneka ihlalutywe ize isingathwe kwangethuba.
A. Ukuthembeka komsebenzi wendibano, jonga imizobo yendibano, kwaye ujonge ukuba akukho nxalenye ilahlekileyo.
B. Ukuchaneka kwendawo yokufakela inxalenye nganye, khangela umzobo wendibano okanye iimfuno ezichazwe kule ngcaciso ingentla.
C. Ukuthembeka kwenxalenye nganye yokudibanisa, ingaba isikrufu ngasinye sokudibanisa sidibana ne-torque efunekayo kwindibano, nokuba i-fastener ekhethekileyo iyahlangabezana nemfuneko yokuthintela ukukhulula.
D. Ukuguquguquka kokuhamba kweendawo ezihambayo, njengokuba kukho nayiphi na i-stagnation okanye i-stagnation, i-eccentricity okanye ukugoba xa i-roller conveyor, i-pulleys, i-rails yesikhokelo, njl njl.
(2) Emva kwendibano yokugqibela, uhlolo oluphambili kukukhangela uxhulumaniso phakathi kweenxalenye zendibano, kwaye umxholo wokuhlola usekelwe "kwiimpawu ezine" ezichazwe kwi-(1) njengomgangatho wokulinganisa.
(3) Emva kwendibano yokugqibela, iifayili zentsimbi, i-debris, uthuli, njl njl kwindawo nganye yomatshini kufuneka icocwe ukuze kuqinisekiswe ukuba akukho miqobo ekuhanjisweni ngalunye.iindawo eziguquliweyo ezichanekileyo.
(4) Xa uvavanya umatshini, yenza umsebenzi omhle wokubeka iliso kwinkqubo yokuqalisa.Emva kokuba umatshini uqalile, kufuneka ukhangele ngokukhawuleza ukuba iiparamitha eziphambili zokusebenza kunye neendawo ezihambayo zihamba ngokuqhelekileyo.
(5) Iiparamitha eziphambili zokusebenza ziquka isantya sokuhamba, ukuzinza kokunyakaza, ukujikeleza kwe-shaft nganye yokuhambisa, ukushisa, ukungcangcazela kunye nengxolo, njl.

 

   I-Anebon inamathela kumgaqo osisiseko othi "Umgangatho ngokuqinisekileyo bubomi beshishini, kwaye iwonga linokuba ngumphefumlo walo" ngesaphulelo esikhulu sesiko ukuchaneka kwe-5 Axis CNC Lathe CNC Machined Part, Anebon siqinisekile ukuba sinokubonelela ngeemveliso ezikumgangatho ophezulu. kunye nezisombululo kwithegi yexabiso elifanelekileyo, inkxaso ephezulu emva kokuthengisa kubathengi.Kwaye iAnebon iya kwakha ixesha elide elidlamkileyo.

ICandelo laseTshayina leCNC leNgcali yaseTshayina kunye nezahlulo zeMetal Machining, iAnebon ixhomekeke kwizinto ezikumgangatho ophezulu, uyilo olugqibeleleyo, inkonzo ebalaseleyo yabathengi kunye nexabiso elikhuphisanayo lokuphumelela ukuthenjwa kwabathengi abaninzi ekhaya nakwamanye amazwe.Ukuya kuthi ga kwi-95% yeemveliso ezithunyelwa kumazwe angaphandle kwiimarike zaphesheya.


Ixesha lokuposa: May-03-2023
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