Mapangidwe a zida zopangira zida ndi njira yomwe imagwirizana ndi zofunikira zenizeni za njira yopangira.Izi zimachitika pambuyo pomaliza kukonza magawowo.Popanga njira yopangira zinthu, ndikofunikira kulingalira kuthekera kokhazikitsa zida.Kuonjezera apo, kusintha kwa ndondomekoyi kungakonzedwenso pakapangidwe kake ngati kuli kofunikira.Ubwino wa mapangidwe ake amayezedwa ndi kuthekera kwake kutsimikizira kukhazikika kwa ntchito yogwirira ntchito, kupanga bwino kwambiri, kutsika mtengo, kuchotsedwa kwa chip kosavuta, kugwiritsa ntchito kotetezeka, kupulumutsa antchito, komanso kupanga ndi kukonza kosavuta.
1. Mfundo zazikuluzikulu zopangira zida ndi izi:
1. Chokonzekeracho chiyenera kuonetsetsa kukhazikika ndi kudalirika kwa malo ogwirira ntchito panthawi yogwiritsira ntchito.
2. Chokonzekeracho chiyenera kukhala ndi mphamvu zokwanira zonyamula katundu kapena zomangirira kuti zitsimikizire kukonza kwa workpiece.
3. Njira yotsekera iyenera kukhala yosavuta komanso yachangu kuti igwire ntchito.
4. Zigawo zovala ziyenera kusinthidwa mwachangu, ndipo ndibwino kuti musagwiritse ntchito zida zina ngati ziloleza.
5. Chokonzekeracho chiyenera kukwaniritsa kudalirika kwa kuika mobwerezabwereza panthawi yokonzanso kapena kusintha.
6. Pewani kugwiritsa ntchito nyumba zovuta komanso zodula kwambiri momwe mungathere.
7. Gwiritsani ntchito zigawo zokhazikika ngati chigawo chilichonse ngati kuli kotheka.
8. Pangani dongosolo ndi kukhazikika kwazinthu zamkati zamakampani.
2. Chidziwitso choyambirira cha zida ndi kamangidwe kake
Makina abwino kwambiri opangira makina ayenera kukwaniritsa zofunika izi:
1. Chinsinsi chowonetsetsa kuti makina akulondola ndi kusankha malo, njira, ndi zigawo molondola.Ndikofunikiranso kuunika zolakwika zoyikapo ndikuganiziranso kukhudzika kwa kamangidwe ka makina pakulondola kwa makina.Izi zidzaonetsetsa kuti chojambulacho chikukwaniritsa zofunikira za workpiece.
2. Kuti muwongolere bwino kupanga, gwiritsani ntchito njira zotsekera mwachangu komanso moyenera kuti muchepetse nthawi yothandizira ndikuwonjezera zokolola.Kuvuta kwazomwe zimapangidwira ziyenera kusinthidwa kuti zigwirizane ndi mphamvu zopangira.
3. Mapangidwe apadera omwe ali ndi machitidwe abwino a ndondomeko ayenera kukhala ndi dongosolo losavuta komanso lomveka lomwe limathandiza kupanga mosavuta, kusonkhanitsa, kusintha, ndi kuyang'ana.
4. Zida zogwirira ntchito zomwe zimagwira ntchito bwino ziyenera kukhala zosavuta, zopulumutsa anthu ogwira ntchito, zotetezeka, komanso zodalirika.Ngati n'kotheka, gwiritsani ntchito zipangizo zomangira mpweya, za hydraulic, ndi zina zamakina kuti muchepetse kulimbika kwa wogwira ntchitoyo.Chojambulacho chiyeneranso kuthandizira kuchotsa chip.Mapangidwe ochotsa tchipisi amatha kuletsa tchipisi kuti zisawononge malo ndi chida cha chogwirira ntchito ndikuletsa kudziunjikira kutentha kuti zisawononge dongosolo.
5. Zida zapadera zokhala ndi chuma chabwino ziyenera kugwiritsa ntchito zigawo ndi zomangamanga kuti zichepetse mtengo wopangira zinthuzo.Kusanthula kofunikira kwaukadaulo ndi zachuma kwa njira yothetsera vutoli kuyenera kuchitidwa kuti apititse patsogolo phindu lazachuma pakupanga, kutengera dongosolo ndi kuthekera kopanga panthawi yopanga.
3. Chidule cha kukhazikika kwa zida ndi kamangidwe kake
1. Njira zoyambira ndi masitepe opangira zida ndi kapangidwe kake
Kukonzekera musanapangidwe Zomwe zidayambira pakugwiritsa ntchito zida ndi kapangidwe kazinthu zikuphatikiza izi:
a) Chonde onaninso izi zaukadaulo: chidziwitso cha kapangidwe kake, zojambula zomalizidwa, njira zopangira zojambulajambula, ndi zina zambiri.Ndikofunika kumvetsetsa zofunikira zaumisiri pa ndondomeko iliyonse, kuphatikizapo kuyika ndi kukakamiza ndondomeko, kukonza zomwe zachitika kale, mkhalidwe wovuta, zida zamakina ndi zida zomwe zimagwiritsidwa ntchito pokonza, zida zoyezera, zoperekera makina, ndi kudula kuchuluka. , anamaliza mbali zojambula, akhakula zojambula ndondomeko njira, ndi zina zaumisiri, kumvetsa processing luso luso ndondomeko iliyonse, udindo ndi clamping chiwembu, processing zili ndondomeko yapita, chikhalidwe akhakula, makina zida ndi zida ntchito pokonza, Kuyendera kuyeza zida. , machining allowances ndi kudula kuchuluka, etc.;
b) Kumvetsetsa kukula kwa batch ndi kufunikira kwa zida;
c) Kumvetsetsa magawo akuluakulu aukadaulo, magwiridwe antchito, mawonekedwe, kulondola, ndi miyeso yokhudzana ndi kapangidwe kagawo lolumikizirana ndi makina omwe amagwiritsidwa ntchito;
d) Kusanthula kwazinthu zokhazikika zamakonzedwe.
2. Nkhani zofunika kuziganizira pakupanga zida zopangira zida
Mapangidwe a clamp amaoneka ngati osavuta, koma angayambitse mavuto osafunikira ngati saganiziridwa bwino panthawi yokonza.Kuchulukirachulukira kwa ma clamp a hydraulic kwapangitsa kuti makina oyambira akhale osavuta.Komabe, mfundo zina ziyenera kuganiziridwa kuti tipewe mavuto m'tsogolomu.
Choyamba, mbali yopanda kanthu ya workpiece yomwe iyenera kukonzedwa iyenera kuganiziridwa.Ngati kukula kwa chopanda kanthu kuli kwakukulu, kusokoneza kumachitika.Choncho, zojambula zovuta ziyenera kukonzekera musanayambe kupanga, kusiya malo ambiri.
Kachiwiri, kuchotsa chip chosalala ndikofunikira kwambiri.Zomwe zimapangidwira nthawi zambiri zimapangidwira pamalo osakanikirana, zomwe zingayambitse kudzikundikira kwazitsulo m'makona akufa a fixture, komanso kutuluka kwa madzi odula, zomwe zimayambitsa mavuto m'tsogolomu.Choncho, mavuto omwe amabwera panthawi yokonzekera ayenera kuganiziridwa kumayambiriro kwa ntchito.
Chachitatu, kutseguka konse kwa choyikapo kuyenera kuganiziridwa.Kunyalanyaza kutseguka kumapangitsa kuti zikhale zovuta kuti wogwiritsa ntchitoyo akhazikitse khadi, yomwe imatenga nthawi komanso yogwira ntchito, ndipo ndizovuta pakupanga.
Chachinayi, mfundo zoyambira za kamangidwe kazitsulo ziyenera kutsatiridwa.Chokonzekeracho chiyenera kukhala cholondola, choncho palibe chomwe chiyenera kupangidwa chomwe chimatsutsana ndi mfundoyi.Kupanga bwino kuyenera kuyimilira nthawi.
Pomaliza, m'malo mwa zigawo zoyika ziyenera kuganiziridwa.Magawo oyikapo amavala kwambiri, kotero kuti kusintha mwachangu komanso kosavuta kutheke.Ndibwino kuti musapange zigawo zazikulu.
Kuchuluka kwa zochitika zamapangidwe amtunduwu ndikofunikira.Kupanga kwabwino ndi njira yodziunjikira mosalekeza komanso mwachidule.Nthawi zina kupanga ndi chinthu chimodzi ndipo kugwiritsa ntchito moyenera ndi china.Chifukwa chake, ndikofunikira kuganizira zovuta zomwe zingabwere panthawi yokonza ndi kupanga moyenerera.Cholinga cha ma fixtures ndikuwongolera magwiridwe antchito ndikuwongolera magwiridwe antchito.
Zomwe zimagwiritsidwa ntchito nthawi zambiri zimagawidwa m'magulu otsatirawa malinga ndi momwe zimagwirira ntchito:
01 chiboliboli
02 Kubowola ndi mphero zida
03 CNC, chida chuck
04 Zida zoyezera gasi ndi madzi
05 Kudula ndi kumenyetsa zida
06 Zida zowotcherera
07 Kupukuta jig
08 Zida Zamsonkhano
09 Pad kusindikiza, laser chosema chida
01 chiboliboli
Tanthauzo:Chida choyikira ndi kukakamiza kutengera mawonekedwe azinthu
Zopangira:
1. Mtundu uwu wa clamp umagwiritsidwa ntchito makamaka pa vises, ndipo kutalika kwake kumatha kudulidwa ngati pakufunika;
2. Zida zina zothandizira poyikira zimatha kupangidwa pa nkhungu yokhotakhota, ndipo nkhungu yotsekera nthawi zambiri imalumikizidwa ndi kuwotcherera;
3. Chithunzi pamwambapa ndi chithunzi chosavuta, ndipo kukula kwa nkhungu kumatsimikiziridwa ndi momwe zinthu zilili;
4. Gwirizanitsani pini yokhala ndi mainchesi a 12 pamalo oyenera pa nkhungu yosunthika, ndi dzenje loyikapo pamalo ofananira ndi zithunzi zokhazikika kuti zigwirizane ndi piniyo;
5. Khomo la msonkhano liyenera kuchepetsedwa ndikukulitsidwa ndi 0.1mm kutengera mawonekedwe a chithunzi chopanda kanthu popanga.
02 Kubowola ndi mphero zida
Zopangira:
1. Ngati kuli kofunikira, zida zina zothandizira zitha kupangidwira pachimake chokhazikika ndi mbale yake yokhazikika;
2. Chithunzi pamwambapa ndi chophweka chojambula.Mkhalidwe weniweni umafunikira kapangidwe kake molingana ndimagawo a cnckapangidwe;
3. Silinda imadalira kukula kwa mankhwala ndi kupsinjika maganizo panthawi yokonza.SDA50X50 imagwiritsidwa ntchito kwambiri;
03 CNC, chida chuck
Chithunzi cha CNC
Chala-mu chuck
Zopangira:
Chonde pezani m'munsimu mawu osinthidwa ndi kukonzedwa:
1. Miyezo yomwe sinalembedwe pachithunzi pamwambapa imachokera ku kabowo kakang'ono ka mkati mwa chinthu chenichenicho.
2. Panthawi yopangira, bwalo lakunja lomwe likugwirizana ndi dzenje lamkati la mankhwala liyenera kusiya malire a 0.5mm mbali imodzi.Pomaliza, ayenera kuikidwa pa CNC makina chida ndi finely anatembenukira kwa kukula, kuteteza mapindikidwe aliyense ndi eccentricity chifukwa ndi quenching ndondomeko.
3. Ndi bwino kugwiritsa ntchito kasupe zitsulo monga zinthu msonkhano gawo ndi 45 # kwa tayi ndodo gawo.
4. Ulusi wa M20 pa gawo la ndodo ya tayi ndi ulusi womwe umagwiritsidwa ntchito kawirikawiri, womwe ukhoza kusinthidwa malinga ndi momwe zinthu zilili.
Zopangira:
1. Chithunzi pamwambapa ndi chithunzi chofotokozera, ndipo miyeso ya msonkhano ndi kapangidwe kake zimachokera ku miyeso yeniyeni ya mankhwala ndi kapangidwe kake;
2. Zinthuzo ndi 45 # ndikuzimitsidwa.
Chida chakunja chochepetsa
Zopangira:
1. Chithunzi pamwambapa ndi chithunzi chofotokozera, ndipo kukula kwenikweni kumadalira kapangidwe ka dzenje lamkati la mankhwala;
2. Bwalo lakunja lomwe limalumikizana ndi bowo lamkati la chinthucho liyenera kusiya malire a 0.5mm mbali imodzi panthawi yopanga, ndipo pamapeto pake limayikidwa pa chipangizocho ndikutembenuzira bwino kukula kuti apewe kupindika ndi kutsekeka komwe kumayambitsa. panjira yozimitsa;
3. Zinthuzo ndi 45 # ndikuzimitsidwa.
04 Zida zoyesera gasi
Zopangira:
1. Chithunzi pamwambapa ndi chithunzi chofotokozera za zida zoyesera gasi.Mapangidwe enieni amayenera kupangidwa molingana ndi momwe zinthu zilili.Cholinga chake ndikusindikiza mankhwalawo m'njira yosavuta kwambiri, kotero kuti gawo loti liyesedwe ndi kusindikizidwa lidzadzazidwa ndi mpweya kuti litsimikizire kulimba kwake.
2. Kukula kwa silinda kungasinthidwe malinga ndi kukula kwenikweni kwa mankhwala.M'pofunikanso kuganizira ngati sitiroko ya silinda kungakhale yabwino kunyamula ndi kuika mankhwala.
3. Malo osindikizira omwe akukhudzana ndi chinthucho nthawi zambiri amagwiritsa ntchito zipangizo zoponderezedwa bwino monga Uni glue ndi mphete za rabara za NBR.Kuonjezera apo, chonde dziwani kuti ngati pali midadada yoyimilira yomwe ikugwirizana ndi maonekedwe a mankhwala, yesetsani kugwiritsa ntchito midadada yoyera ya pulasitiki ndipo panthawi yogwiritsira ntchito, kuphimba chivundikiro chapakati ndi nsalu ya thonje kuti musawononge maonekedwe a mankhwala.
4. Njira yopangira mankhwala iyenera kuganiziridwa panthawi ya mapangidwe kuti asatengeke kuti gasi asatsekeke mkati mwazitsulo ndikupangitsa kuti azindikire zabodza.
05 Zida zokhomerera
Zopangira:Chithunzi pamwambapa chikuwonetsa kapangidwe kake ka nkhonya zida.Chipinda chapansi chimagwiritsidwa ntchito kuyika benchi ya makina a punch mosavuta, pomwe choyikapo chimagwiritsidwa ntchito kuteteza chinthucho.Mapangidwe a zidazo amapangidwa mwachizolowezi ndi momwe zinthu zilili.Malo apakati amazunguliridwa ndi malo apakati kuti awonetsetse kuti chinthucho chili chotetezeka komanso chosavuta kusankha ndikuyika.Chophimbacho chimagwiritsidwa ntchito kuti chilekanitse chinthucho mosavuta ndi mpeni wokhomerera, pamene zipilala zimagwiritsidwa ntchito ngati zolembera zokhazikika.Malo a msonkhano ndi makulidwe a magawowa akhoza kusinthidwa malinga ndi momwe zinthu zilili.
06 Zida zowotcherera
Cholinga cha kuwotcherera tooling ndi kukonza malo a chigawo chilichonse mu msonkhano kuwotcherera ndi kulamulira kukula wachibale wa chigawo chilichonse.Izi zimatheka pogwiritsa ntchito chipika choyikapo chomwe chimapangidwa molingana ndi momwe zinthu zilili.Ndikofunika kuzindikira kuti poyika mankhwala pazitsulo zowotcherera, malo osindikizidwa sayenera kupangidwa pakati pa zida.Izi ndi kuteteza kupanikizika kwakukulu kuti zisamangidwe mu malo osindikizidwa, zomwe zingakhudze kukula kwa ziwalo pambuyo pa kuwotcherera panthawi yotentha.
07 Ntchito yopukutira
08 Zida Zamsonkhano
Assembly tooling ndi chipangizo chimene chimathandiza kuika zigawo zikuluzikulu pa msonkhano ndondomeko.Lingaliro kumbuyo kwa mapangidwewo ndi kulola kunyamula kosavuta ndi kuyika kwa chinthucho potengera dongosolo la msonkhano wa zigawozo.Ndikofunikira kuti mawonekedwe azida za aluminiyamu za cncsizikuwonongeka panthawi ya msonkhano.Pofuna kuteteza mankhwalawa panthawi yogwiritsira ntchito, akhoza kuphimbidwa ndi nsalu ya thonje.Posankha zida zopangira zida, tikulimbikitsidwa kugwiritsa ntchito zinthu zopanda zitsulo monga guluu woyera.
09 Pad kusindikiza, laser chosema chida
Zopangira:
Kupanga malo dongosolo la tooling malinga chosema zofunika za mankhwala enieni.Samalani ndi kumasuka kwa kutola ndi kuyika chinthucho, komanso chitetezo cha mawonekedwe ake.Choyikapo ndi chida chothandizira cholumikizirana ndi mankhwalawa chiyenera kupangidwa ndi guluu woyera ndi zinthu zina zopanda zitsulo momwe zingathere.
Anebon yadzipereka kuti ipange mayankho apamwamba kwambiri ndikumanga ubale ndi anthu ochokera padziko lonse lapansi.Iwo ali okonda kwambiri komanso okhulupirika popereka ntchito zabwino kwambiri kwa makasitomala awo.Iwo amakhazikika ku China zotayira zotayidwa,mphero mbale za aluminiyamu, makondazitsulo zotayidwa zing'onozing'ono CNC, ndi Choyambirira Factory China Extrusion Aluminium ndi Mbiri Aluminiyamu.
Anebon ikufuna kumamatira ku filosofi yamalonda ya "Quality first, ungwiro kwamuyaya, anthu okonda, luso lamakono".Amagwira ntchito molimbika kuti apite patsogolo ndikupanga zatsopano mumakampani kuti akhale bizinesi yoyamba.Amatsatira chitsanzo cha kasamalidwe ka sayansi ndikuyesetsa kuphunzira chidziwitso chaukadaulo, kupanga zida zapamwamba zopangira ndi njira, ndikupanga zinthu zabwino kwambiri.Anebon imapereka mitengo yabwino, mautumiki apamwamba, komanso kutumiza mwachangu, ndi cholinga chopanga mtengo watsopano kwa makasitomala awo.
Nthawi yotumiza: Mar-25-2024