Precision Die Casting
Advanced Manufacturing Capabilities
Our factory boasts cutting-edge die casting equipment, including high-pressure machines capable of producing complex parts with exceptional accuracy. We handle a wide range of part sizes, from small intricate components to larger structural pieces, with tolerances as tight as ±0.01mm. Our automated production lines enhance efficiency, while our skilled engineers utilize CAD/CAM software for precise mold design. With a focus on scalability, we cater to both low- and high-volume orders, ensuring timely delivery without compromising quality. Our facilities are equipped to meet diverse industry demands, from automotive to electronics.
Raw Material Analysis and Composition
We use premium raw materials to ensure the durability and performance of our die-cast parts. Our primary alloys include aluminum, zinc, and magnesium, each selected for specific mechanical properties. Below is a composition table for our commonly used alloys:
|
Alloy Type |
Main Components |
Key Properties |
|---|---|---|
|
Aluminum (ADC12) |
Al: 85-90%, Si: 9-11% |
Lightweight, corrosion-resistant |
|
Zinc (ZA-8) |
Zn: 90-94%, Al: 4-6% |
High strength, excellent castability |
|
Magnesium (AZ91D) |
Mg: 90-92%, Al: 8-9% |
Ultra-light, high strength-to-weight ratio |
Applications of Die Cast Parts
Precision Die Casting serves a wide array of industries, including automotive, aerospace, electronics, and medical equipment. Our components are integral to engine housings, transmission cases, electronic enclosures, and structural supports. For example, our aluminum die-cast parts are used in automotive engines for their lightweight and heat-resistant properties, while zinc parts excel in consumer electronics for their precision and durability. Our ability to produce complex geometries ensures that our products meet the unique demands of each application, enhancing performance and longevity in critical systems.
Surface Treatment Options
To enhance functionality and aesthetics, we offer a variety of surface treatments for our die-cast parts. Options include powder coating, anodizing, electroplating, and polishing, tailored to meet specific environmental or design requirements. For instance, anodizing improves corrosion resistance for aluminum parts, while electroplating enhances wear resistance for zinc components. Our advanced finishing processes ensure uniform coatings and precise color matching, meeting both functional and cosmetic needs. These treatments extend product lifespan and maintain visual appeal, making them ideal for demanding applications.
Team Expertise
ANEBON’s team comprises seasoned professionals with extensive experience in die casting and engineering. Our engineers collaborate closely with clients to develop tailored solutions, from initial design to final production. With a deep understanding of material science and manufacturing processes, our team ensures precision and innovation in every project. We prioritize continuous training and adopt the latest industry advancements to deliver superior results. Our collaborative approach fosters strong client relationships, ensuring that each project aligns with specific requirements and exceeds expectations.
Quality Assurance
As an ISO9001-certified manufacturer, quality is at the core of our operations. We implement stringent quality control measures, including advanced inspection tools like CMM and X-ray testing, to ensure every part meets precise specifications. Our quality management system monitors every stage, from raw material selection to final inspection. This rigorous approach minimizes defects and ensures consistency, giving clients confidence in our products. Our commitment to quality has earned us trust from global manufacturers seeking reliable die casting solutions.
Packaging and Logistics
We prioritize secure packaging and efficient logistics to ensure safe delivery of our die-cast parts. Our packaging solutions, including custom crates and protective padding, safeguard components during transit. We partner with reliable logistics providers to offer flexible shipping options, ensuring timely delivery worldwide. Our streamlined supply chain management minimizes delays and optimizes costs, providing clients with a seamless experience. From small batches to large-scale orders, we ensure products arrive in pristine condition, ready for immediate use.
Other Die Casting Products
Beyond Precision Die Casting, we offer a range of die casting services, including low-pressure and gravity casting, to meet diverse needs. Our portfolio includes custom mold design, prototype development, and high-volume production. We produce components like heat sinks, brackets, and housings, tailored to specific industries. Our flexible manufacturing processes allow us to adapt to unique project requirements, delivering high-quality parts with short lead times. Partner with us for comprehensive die casting solutions that drive innovation and efficiency.
