Kodi mumadziwa bwanji za "CNC Machining Center Maintenance Method"?

Malo opangira makina a CNC ndi makina ovuta omwe amafunikira kukonza nthawi zonse kuti awonetsetse kuti akugwira ntchito bwino komanso amakhala ndi moyo wautali.Nazi njira zazikulu zokonzera:

Mafuta:Kupaka mafuta koyenera ndikofunikira kuti makina a CNC azigwira bwino ntchito.Yang'anani nthawi zonse ndikuwonjezeranso mafuta opaka, mafuta, ozizira ndi mafuta ena opaka.Tsatirani malangizo a wopanga pakanthawi kopaka mafuta komanso mtundu wamafuta oti mugwiritse ntchito.

Kuyeretsa: Tsukani makina pafupipafupi kuti mupewe kuchuluka kwa litsiro,
swarf ndi zinyalala zina.Gwiritsani ntchito zida zoyenera zoyeretsera ndi zida zochotsera zinyalala pazinthu zofunika kwambiri monga zopota, zosungira zida ndi akalozera.

Kuyendera ndi kusintha:Kuyendera nthawi zonse ndikusintha ma shafts, zomangira za mpira, malamba otumizira, zolumikizira ndi zina.Yang'anani zizindikiro zilizonse zowonongeka, zosokoneza kapena zowonongeka.Konzani kapena kusintha koyenera ngati pakufunika kutero.

Kuwongolera:Malo opangira makina a CNC amayenera kusinthidwa pafupipafupi kuti akhale olondola.Izi zikuphatikizapo kuyang'ana ndi kusintha kulondola kwa malo, kubwerezabwereza ndi kuchotsera zida.

Pulogalamu Yoyang'anira Chitetezo:Khazikitsani pulogalamu yodzitetezera yomwe imaphatikizapo ntchito zanthawi zonse monga kusintha zosefera, kuyang'ana kulumikizana kwamagetsi, ndikuwunika chitetezo.Sungani zolemba za ntchito yokonza kuti mugwiritse ntchito.Kuyenera kudziŵika kuti njira yokonza izi zingasiyane malinga ndi mtundu yeniyeni ndi chitsanzo cha CNC Machining Center.Nthawi zonse funsani zolemba za opanga makina anu ndikupempha thandizo la akatswiri ngati kuli kofunikira.

Kugwira ntchito moyenera komanso kukonza zida za CNC kumatha kuyimitsa kuwonongeka kosakhazikika kwa chipangizocho komanso kukhala omasuka ndi kulephera kwadzidzidzi kwa chipangizocho.Kukonzekera mwachidwi kwa chida cha zida kungathe kusunga chitetezo cha nthawi yaitali cha makina opangira makina opangira makina komanso kuwonjezera moyo wautumiki wa chipangizocho.Ntchitoyi iyenera kuyamikiridwa kwambiri komanso kuchitidwa kuchokera pamlingo wowunikira fakitale!

▌ Munthu wodalirika wosamalira

1. Wogwiritsa ntchitoyo ali ndi udindo wogwiritsa ntchito, kusamalira komanso kusamalira zida;

2. Ogwira ntchito yokonza zida amayang'anira kukonza zida komanso kukonza kofunikira;

3. Ogwira ntchito zoyang'anira msonkhanowu ali ndi udindo woyang'anira madalaivala komanso kukonza zida za msonkhano wonse.

▌ Zofunikira pakugwiritsa ntchito zida za CNC

1. Zida zowongolera manambala ndizofunikira kuti tipewe madera okhala ndi chinyezi, dothi lambiri komanso mpweya wowononga;

2. Pewani kuwunika kwa dzuwa ndi kutentha kwina.Precision CNC Machiningzida ziyenera kupewedwa zida zokhala ndi zomveka zazikulu, monga nkhonya opanga, zida zopukutira, ndi zina;

3. Kutentha kwa ntchito kwa zipangizo ziyenera kuyendetsedwa pakati pa 15 ndi madigiri 35.Kutentha koyenera kwa makina opangira makina kuyenera kuyang'aniridwa pamilingo pafupifupi 20, komanso kusinthasintha kwa kutentha kuyenera kuyang'aniridwa bwino;

4. Pofuna kupewa kutengera kusiyanasiyana kwamphamvu kwamphamvu (kuposa kuphatikizira kapena kuchotsera 10%) komanso ma siginecha otheka pompopompo, zida za CNC nthawi zambiri zimatengera magetsi odzipereka (mwachitsanzo, kugawa maukonde kuchokera ku otsika- voteji mphamvu kufalitsidwa dera CNC makina zipangizo), komanso kuwonjezera voteji kuthandiza chida etc., akhoza kuchepetsa mphamvu ya magetsi apamwamba komanso kusokoneza magetsi.

▌ Kukonza makina atsiku ndi tsiku

1. Mukayamba, iyenera kutenthedwa kwa mphindi khumi musanayigwire;ngati chipangizocho sichikugwiritsidwa ntchito kwa nthawi yayitali, nthawi yotenthetsera isanakwane iyenera kuwonjezedwa;

2. Onani ngati dera lamafuta ndi losalala;

3. Musanatseke, ikani benchi yogwirira ntchito komanso chishalo pakatikati pa zipangizo (sunthitsani kukwapula kwa katatu kwapakati pamtundu uliwonse wa sitiroko);

4. Chipangizo cha chipangizocho chimasungidwa chouma komanso chowoneka bwino.

▌ Kusamalira tsiku ndi tsiku.

1. Kuyeretsa komanso kuyeretsa fumbi komanso zitsulo zosefera pazida tsiku ndi tsiku: zokhala ndi zida zowongolera zida, bowo la pini, ngolo yachida, mutu wa chida komanso taper manejala, mkono wamagazini wa chida komanso chipinda chosungiramo zida, kamba;XY axis sheet zitsulo alonda, chipangizo Mkati chosinthika payipi, thanki unyolo chida, chip chitoliro, ndi zina zotero;.

2. Yang'anani kuchuluka kwa mafuta opaka kuti muwonetsetse kuti chida cha chipangizocho ndi chotani;.

3. Yang'anani ngati zoziziritsa kukhosi zili zokwanira, komanso ngati sizikukwanira, ziphatikizeni panthawi yake;

4. Onani ngati kuthamanga kwa mpweya ndikofanana;

5. Yang'anani ngati kuwomba kwa mpweya wa dzenje la chulu mu pini kuli koyenera, yeretsani chotsegula cha chulucho mu pini ndi nsalu yoyera ya thonje, komanso kupopera mafuta opepuka;

6. Chotsani chida magazini mkono komanso chipangizo, makamaka chikhadabo;.

7. Yang'anani ngati magetsi onse owunikira komanso magetsi osakhazikika ndi ofanana;

8. Onani ngati pali kutayikira mu chitoliro cha chipangizo chamafuta;

9. Pambuyo pa ntchito ya tsiku ndi tsiku ya chipangizo cha chipangizo chatha, perekani kuyeretsa komanso kuyeretsa ntchito;

10. Sungani mpweya wozungulira wopangayo mwaukhondo.

▌ Kusamalira mlungu uliwonse

1. Yeretsani fyuluta ya mpweya wa chotenthetsera kutentha, fyuluta ya pampu yozizirira ndi pampu yamafuta opaka mafuta;

2. Yang'anani ngati wononga kukoka kwa chipangizocho ndi ngati ntchito ya mpeni ndi yaudongo;

3. Yang'anani ngati mawotchi a ma axis atatu akuwerengedwa;

4. Yang'anani ngati kusuntha kwa chida chosinthira chida cha magazini ya chida kapena kuzungulira kwa chimbale cha mpeni cha magazini ya chipangizocho kuli kosalala;

5. Ngati pali choziziritsa mafuta, yang'anani mafuta oziziritsa mafuta, ngati ndi ocheperako, chonde lembani mafuta oziziritsa nthawi;

6. Konzani zoipitsa komanso madzi mu gasi wopanikizidwa, yang'anani kuchuluka kwa mafuta mu cholekanitsa chifunga chamafuta, yang'anani ngati ma valve a solenoid akugwira ntchito nthawi zonse, komanso kuyang'ana kusindikiza kwa makina a pneumatic, popeza mtundu wa mpweya dongosolo molunjika amakhudza m'malo Mpeni komanso dongosolo kondomu;

7. Pewani dothi ndi fumbi kulowa mu chida cha CNC.Pamakina opangira makina, nthawi zambiri pamakhala chifunga chamafuta, dothi komanso ngakhale chitsulo mlengalenga.Akangogwera pa bolodi kapena zida zamagetsi mu CNC system, ndizosavuta kupanga kukana kwa insulation pakatimakina opanga zigawokutsika, komanso kupanga kuwonongeka kwacnc milled magawondi motherboard.

▌ Kusunga Mwezi ndi Mwezi

1. Yang'anani momwe ntchafu ya shaft ilili, komanso njanjiyo iyenera kukhala yopaka mafuta bwino;

2. Yang'anani komanso sungani mabatani oletsa komanso kukhudza midadada;

3. Yang'anani ngati mafuta mu blade cyndrical chubu mafuta mug ndi okwanira, komanso kuwonjezera pa nthawi ngati sikukwanira;

4. Yang'anani ngati mbale yachizindikiro ndi zolemba zochenjeza pamakina zili zomveka bwino komanso zilipo.

▌ Kusamalira kawiri pachaka

1. Sula chivundikiro chachitetezo cha shaft chip, yeretsani chitoliro chamafuta cha shaft, zozungulira mozungulira, batani loletsa ma axis atatu, komanso onani ngati zili momwemo.Yang'anani ngati ma wipers ovuta a njanji amtundu uliwonse amakhalabe bwino;

2. Onani ngati ma servo motors a axis iliyonse ndi mutu akuthamanga kawirikawiri, komanso ngati pali phokoso lachilendo;

3. Bwezerani mafuta a hydraulic unit komanso mafuta a slowdown system of the device magazine;

4. Yang'anani chilolezo cha axis iliyonse, komanso kusintha kuchuluka kwa kukhazikitsidwa ngati pakufunika;

5. Chotsani dothi mu bokosi lamagetsi (onani kuti makina azimitsidwa);

6. Yang'anani bwinobwino ngati kuyimba, malo olumikizirana, malo ogulitsira komanso ma switch ndi abwinobwino;

7. Onani ngati zinsinsi zonse ndi zachinsinsi komanso zachilendo;

8. Onani komanso kusintha digiri yamakina;

9. Tsukani thanki yamadzi yodula komanso kusintha madzi odulira.

▌ Kukonza kapena kukonza akatswiri pachaka

Kumbukirani: Kusamalira akatswiri kapena kukonza kuyenera kuchitidwa ndi akatswiri opanga.

1. Dongosolo lachitetezo chokhazikika liyenera kukhala ndi kulumikizana kwakukulu kuti zitsimikizire chitetezo chamunthu;

2. Chitani kuyendera kwanthawi zonse pazigawo zofunika kwambiri monga ma circuit breakers, contactors, single-phase kapena atatu-phase arc extinguishers.Ngati chigawocho ndi chotayirira kapena phokoso liri lokwera kwambiri, phunzirani chinthucho komanso kuchotsa zoopsa zobisika;

3. Onetsetsani kuti chotenthetsera choziziritsa mu kabati yamagetsi chikuyenda nthawi zambiri, apo ayi chikhoza kuwononga zida zamphamvu;

4. Ngati fusesi ikuwombedwa komanso maulendo oyendetsa mpweya nthawi zambiri, chifukwa chake chiyenera kuphunzitsidwa komanso kuchotsedwa nthawi;

5. Yang'anani kulondola kolondola kwa nsonga iliyonse ndikuwongoleranso kulondola kwa geometric kwa chipangizocho.Pezani kapena kukwaniritsa zosowa za chida.Chifukwa kulondola kwa geometric ndiye maziko atsatanetsatane wa zida zamakina.Mwachitsanzo, ngati verticality ya XZ ndi YZ si yabwino, izo zimakhudza coaxiality ndi symmetry wa workpiece, komanso ngati perpendicularity ya pini pa tebulo ndi zoipa, izo zimakhudza kufanana kwa pamwamba ntchito ndi zina zambiri. .Pachifukwachi, kubwezeretsedwa kwa kulondola kwa geometric ndiko cholinga cha kusamalira kwathu;

6. Yang'anirani kuvala komanso chilolezo pakati pa ma motors amagetsi amtundu uliwonse ndi zitsulo zomangira, komanso fufuzani ngati zitsulo zothandizira pamapeto onse a axis zawonongeka.Pamene kugwirizana kapena kubereka kwawonongeka, kumakweza phokoso la ntchito ya chipangizocho, kukhudza kulondola kwa makina a makina, kuwononga mphete yosindikizira ya screw pole, kuyambitsa kutuluka kwa madzi ochepetsera, ndikukhudza kwambiri moyo. pamtengo wopindika komanso spindle;

7. Yang'anani chivundikiro choteteza cha olamulira aliwonse ndikusintha ngati kuli kofunikira.Ngati chivundikiro chachitetezo sichili bwino, chiwongola dzanja chimathandizira kuvala kwa njanji yowongolera.Ngati pali kusokoneza kwakukulu, sikudzangokweza matani pazida zamagetsi, komanso kumayambitsa kuwonongeka kwakukulu kwa njanji yowonera;

8. Kuwongoka kwa mzati wononga, popeza makasitomala ena kuyambitsa mapindikidwe wononga ndodo pambuyo zida zida mkangano kapena opanda pakati pa pulagi chitsulo si zabwino, amene mwachindunji zimakhudza Machining mwatsatanetsatane chipangizo wopanga.Poyamba timamasula ndodo ya screw kuti ikhale yachilengedwe, ndipo pambuyo pake timayika screw pole molingana ndi malamulo osamalira kuti tiwonetsetse kuti screw ndodoyo ilibe mphamvu yosokoneza nthawi yayitali momwe tingathere, kuwonetsetsa. kuti screw pole imakhalanso mwachilengedwe panthawi yogwira;

9. Yang'anani ndikusintha njira yotumizira lamba ya shaft yayikulu ya chida cha chipangizocho, sinthani moyenera kulimba kwa lamba wa V, pewani wopanga kuti asatengeke kapena kutaya kutembenuka pokonza, sinthani V-lamba wa shaft yayikulu ngati kuli kofunikira. , komanso yang'anani lamba wopanikizika wa 1000r/min pulayimale shaft kwa mkulu ndi otsika kutembenuka zida Kuchuluka kwa mafuta mu gudumu cyndrical chubu.Onjezani ngati kuli kofunikira, kusowa kwamafuta kungayambitse kulephera pakusintha kwa magiya otsika, kukhudza kwambiri kuuma kwapang'onopang'ono panthawi yonse ya mphero, ndikuchepetsanso torque pansi;

10. Kuyeretsa komanso kusintha kwa magazini ya chipangizo.Sinthani kutembenuka kwa magazini ya chipangizocho kuti mupange pambali pa tebulo, m'malo mwa circlip ngati kuli kofunikira, sinthani ngodya ya mlatho wa spindle ndi kasinthasintha wa magazini ya chida, komanso kuwonjezera mafuta odzola ku gawo lililonse losamuka;

11. Imitsani dongosolo kuti lisatenthedwe: Muyenera kuyang'ana ngati mafani owongolera mpweya pachipinda cha CNC akugwira ntchito nthawi zambiri.Yang'anani ngati fyuluta ya air duct yatsekedwa.Ngati pa fyuluta pali fumbi lambiri, ngati silinatsukidwe panthawi yake, kutentha kwa kabati ya CNC kudzakhala kokwera mtengo;

12. Kukonzekera nthawi zonse kwa chipangizo chothandizira / chotulutsa cha dongosolo la CNC: Onetsetsani ngati mzere wa chizindikiro cha chipangizo cha chipangizo chawonongeka, ngati mawonekedwe ndi mtedza wa doko ndizotayirira komanso kugwa, ngati chingwe cha netiweki chimayikidwa mwamphamvu. , komanso rauta imatsukidwa ndikusungidwanso;

13. Kuyang'ana pafupipafupi komanso kusintha maburashi a mota ya DC: Kuvala kwambiri kwa maburashi a mota ya DC kudzakhudza magwiridwe antchito a mota yamagetsi komanso kuwononga injini yamagetsi.Chifukwa chake, kuwunika pafupipafupi komanso kusintha maburashi agalimoto kuyenera kuchitika.Kutembenuka kwa CNC, CNC makina mphero, malo Machining, etc ayenera kufufuzidwa pachaka;

14. Yang'anani pafupipafupi ndikusinthanso batire yosungira: dongosolo lachiwerengero lachiwerengero lili ndi makina osungira batire omwe amatha kuwonjezeredwa ku chipangizo cha CMOS RAM kuti atsimikizire kuti dongosololi likhoza kusunga zipangizo zamakumbukiro pamene dongosolo silinagwiritsidwe ntchito.Nthawi zambiri, ngakhale sanalephere, akuyenera kusinthidwa kamodzi pachaka kuti atsimikizire kuti makinawo akugwira ntchito moyenera.Kusintha kwa batire kuyenera kuchitidwa pansi pa mphamvu yamagetsi ya CNC system kuti zidziwitso mu RAM zisatayike polowa m'malo mwake;

15. Konzani mbali zamagetsi mu kabati yolamulira, fufuzani ndi kumangiriza kukhazikika kwa ma terminals;zaudongo komanso kuyeretsa gawo lowongolera dongosolo la CNC, bolodi lozungulira, wotsatira, fyuluta ya mpweya, sinki yotentha, ndi zina zotero;konza zigawo zamkati za gulu la opareshoni, khadi yozungulira, Fani, yang'anani kulimba kwa madoko.

   Malo okhazikitsidwa bwino a Anebon komanso kutsimikizika kwabwino kwambiri pamagawo onse opanga kumathandizira Anebon kuwonetsetsa kuti kasitomala akukwaniritsidwa pazigawo zing'onozing'ono za cnc, gawo logayira, magawo oponyera mwatsatanetsatane mpaka 0.001 mm opangidwa ku China.Anebon ndiyofunika kufunsa, Kuti mumve zambiri, chonde lemberani Anebon mwachangu, tikuyankhani ASAP!
Kuchotsera kwakukulu kwamitengo yaku China kuyerekeza kwazinthu zopangidwa ndi makina, gawo lotembenuza la cnc ndi gawo la mphero la cnc.Anebon amawerengera pazabwino komanso kukhutitsidwa kwa ogula komwe gulu la anthu odzipereka kwambiri.Gulu la Anebon lomwe limagwiritsa ntchito matekinoloje amakono limapereka zinthu zabwino kwambiri komanso mankhwala omwe amawakonda kwambiri komanso kuyamikiridwa ndi makasitomala athu padziko lonse lapansi.