Muhimmancin amfani da kayan aikin aunawa a cikin injinan CNC
Daidaituwa da Daidaitawa:
Kayan aikin aunawa yana ba masu injinan damar cimma madaidaitan ma'auni na sassan da ake kerawa.Injin CNC suna aiki bisa takamaiman umarnin, kuma duk wani bambance-bambance a cikin ma'auni na iya haifar da ɓarna ko ɓangarori marasa aiki.Kayan aikin aunawa irin su calipers, micrometers, da ma'auni suna taimakawa tabbatarwa da kula da ma'aunin da ake so, yana tabbatar da daidaito mai girma a cikin aikin injin.
Tabbacin inganci:
Kayan aikin aunawa suna da mahimmanci don sarrafa inganci a cikin injinan CNC.Ta amfani da na'urorin aunawa, masana'antun za su iya bincika ɓangarorin da aka gama, kwatanta su da ƙayyadaddun haƙuri, da gano kowane sabani ko lahani.Wannan yana ba da damar yin gyare-gyare ko gyare-gyare na lokaci, tabbatar da cewa samfurori na ƙarshe sun cika ka'idodin ingancin da ake bukata.
Saita Kayan aiki da Daidaitawa:
Ana amfani da kayan aikin aunawa don saitawa da daidaita kayan aikin yankan, kayan aiki, da kayan aiki a cikin injinan CNC.Daidaitaccen daidaitawa yana da mahimmanci don hana kurakurai, rage lalacewa na kayan aiki, da haɓaka aikin injina.Na'urori masu aunawa kamar masu gano gefen baki, alamun bugun kira, da ma'aunin tsayi suna taimakawa wajen daidaitawa daidai da daidaita abubuwan da aka gyara, tabbatar da ingantattun yanayin injina.
Haɓaka Tsari:
Hakanan kayan aikin aunawa suna sauƙaƙe haɓaka aiki a cikin injinan CNC.Ta hanyar auna ma'auni na sassa da aka kera a matakai daban-daban, masana'antun na iya sa ido da kuma nazarin tsarin aikin injin.Wannan bayanan yana taimakawa gano yuwuwar al'amurran da suka shafi, kamar lalacewa na kayan aiki, nakasar kayan aiki, ko rashin daidaituwar na'ura, yana ba da damar yin gyare-gyare don haɓaka aikin masana'anta da haɓaka ingantaccen aiki gabaɗaya.
Daidaituwa da Musanya:
Kayan aikin aunawa suna ba da gudummawa ga samun daidaito da musanyawa nacnc inji sassa.Ta hanyar auna daidai da kiyaye juriya mai tsauri, masana injinan suna tabbatar da cewa sassan da aka samar akan injuna daban-daban ko a lokuta daban-daban suna musanyawa kuma suna aiki kamar yadda aka yi niyya.Wannan yana da mahimmanci ga masana'antu inda daidaitattun abubuwan da aka daidaita suke da mahimmanci, kamar sararin samaniya, motoci, da sassan likitanci.
Rarraba kayan aikin aunawa
Babi na 1 Mai Mulkin Karfe, Na Ciki da Na waje da Ma'aunin Feeler
1. Karfe mai mulki
Ƙarfe mai mulki shine kayan aiki mafi sauƙi na tsawon lokaci, kuma tsawonsa yana da ƙayyadaddun bayanai guda hudu: 150, 300, 500 da 1000 mm.Hoton da ke ƙasa shine mai mulkin karfe 150 mm da aka saba amfani dashi.
Ƙarfe mai mulki da ake amfani da shi don auna tsawon girman ɓangaren ba daidai ba ne.Wannan shi ne saboda nisan da ke tsakanin layin alamar mai mulkin karfe shine 1mm, kuma nisa na layin alamar shine 0.1-0.2mm, don haka kuskuren karatun yana da girma yayin aunawa, kuma millimeters kawai za a iya karantawa, wato. ƙarancin karatunsa shine 1mm.Ƙimar ƙasa da 1mm kawai za a iya ƙididdige su.
Idan girman diamita (diamita na shaft ko diamita rami) nacnc milling sassaan auna shi kai tsaye tare da mai mulki na karfe, daidaiton ma'auni ya fi muni.Dalilinsa shi ne: sai dai kuskuren karantawa na karfen da kansa ya fi girma, kuma saboda ba za a iya sanya mai mulki na karfe kawai a daidai matsayi na diamita na sashi ba.Sabili da haka, ma'aunin diamita na ɓangaren kuma za'a iya aiwatar da shi ta hanyar amfani da mai sarrafa karfe da na'ura na ciki da na waje.
2. Ciki da waje calipers
Hoton da ke ƙasa yana nuna nau'i biyu na gama-gari na ciki da na waje.Na ciki da na waje calipers sune mafi sauƙin kwatanta gages.Ana amfani da madaidaicin waje don auna diamita na waje da shimfidar wuri, kuma ana amfani da caliper na ciki don auna diamita na ciki da tsagi.Su da kansu ba za su iya karanta sakamakon auna kai tsaye ba, amma karanta ma'aunin tsayin da aka auna (diamita kuma na da tsayin girman) a kan mai mulkin karfe, ko kuma a fara cire girman da ake buƙata akan mai mulkin karfe, sannan a dubacnc juya sassaKo diamita na.
1. Daidaita buɗaɗɗen caliper Bincika siffar ƙirar farko.Siffar ma'auni yana da tasiri mai girma akan daidaiton ma'auni, kuma ya kamata a biya hankali ga sau da yawa gyaggyara siffar ma'aunin.Hoton da ke ƙasa yana nuna caliper
Bambanci tsakanin siffar muƙamuƙi mai kyau da mara kyau.
Lokacin daidaita buɗaɗɗen caliper, ɗauka da sauƙi taɓa bangarorin biyu na ƙafar caliper.Da farko a yi amfani da hannaye biyu don daidaita caliper zuwa buɗaɗɗen kwatankwacin girman kayan aikin, sa'an nan kuma danna waje na caliper don rage buɗewa na caliper, kuma danna ciki na caliper don ƙara buɗewa na caliper.Kamar yadda aka nuna a hoto na 1 a kasa.Duk da haka, ba za a iya bugun jaws kai tsaye ba, kamar yadda aka nuna a hoto na 2 da ke ƙasa.Wannan na iya haifar da kurakuran auna saboda muƙamuƙi na caliper suna lalata fuskar aunawa.Kar a buga caliper akan titin jagora na kayan aikin injin.Kamar yadda aka nuna a hoto na 3 a kasa.
2. Amfani da ma'aunin ma'auni na waje Lokacin da na'ura na waje ya cire girman daga mai mulkin karfe, kamar yadda aka nuna a cikin hoton da ke ƙasa, ma'aunin ma'auni na ƙafa ɗaya yana daidai da ƙarshen saman mai mulkin karfe, da ma'auni na ɗayan. caliper ƙafa yana daidaitawa tare da layin alamar girman da ake buƙata A tsakiyar tsakiyar, kuma layin haɗin haɗin saman ma'auni guda biyu ya kamata ya kasance daidai da mai mulkin karfe, kuma layin kallon mutum ya kamata ya kasance daidai da mai mulkin karfe.
Lokacin auna diamita na waje tare da caliper na waje wanda aka yi girma akan mai mulki na karfe, yi layin ma'auni guda biyu daidai da axis na sashin.Lokacin da na'ura na waje ya zame sama da da'irar sashin ta wurin nauyinsa, ji a hannunmu ya kamata ya zama ma'anar lamba tsakanin madaidaicin waje da da'irar sashin.A wannan lokacin, nisa tsakanin ma'auni biyu na ma'auni na waje shine diamita na waje na ɓangaren da aka auna.
Sabili da haka, auna diamita na waje tare da caliper na waje shine kwatanta maƙarƙashiyar lamba tsakanin caliper na waje da da'irar waje na ɓangaren.Kamar yadda aka nuna a cikin hoton da ke ƙasa, ya dace cewa nauyin kansa na caliper zai iya zamewa kawai.Misali, lokacin da caliper ke zamewa a kan da'irar waje, babu wani ji na lamba a hannunmu, wanda ke nufin cewa na'urar caliper ta fi girma fiye da diamita na waje.Idan madaidaicin waje ba zai iya zamewa a saman da'irar sashin ba saboda nauyinsa, wannan yana nufin cewa na'urar tana da ƙarami fiye da diamita na waje.cnc machining karfe sassa.
Kada a taɓa sanya caliper akan kayan aikin ba da gangan don aunawa ba, saboda za a sami kurakurai.Kamar yadda aka nuna a kasa.Saboda elasticity na caliper, ba daidai ba ne a tilasta ma'aunin waje a kan da'irar waje, balle a tura ma'aunin a kwance, kamar yadda aka nuna a hoton da ke ƙasa.Don ma'aunin ma'auni na waje mai girma, ma'aunin ma'aunin zamewa ta cikin da'irar waje ta wurin nauyinsa ya riga ya yi girma.A wannan lokacin, ya kamata a riƙe caliper don aunawa, kamar yadda aka nuna a cikin hoton da ke ƙasa.
3. Yin amfani da ma'aunin ma'auni na ciki Lokacin auna diamita na ciki tare da calipers na ciki, layin ma'aunin ma'auni na pincers biyu ya kamata ya kasance daidai da axis na rami na ciki, wato, ma'aunin ma'auni guda biyu na pincers ya kamata su kasance. iyakar biyu na diamita na rami na ciki .Sabili da haka, lokacin aunawa, ya kamata a dakatar da ma'auni na ƙananan pincer akan bangon ramin a matsayin fulcrum.
Ana gwada ƙafafu na sama a hankali a waje daga rami kaɗan zuwa ciki, kuma ana karkata tare da kewaya bangon ramin.Lokacin da nisan da za'a iya jujjuyawa tare da kewayawar bangon ramin shine mafi ƙanƙanta, yana nufin cewa ma'auni biyu na ƙafar caliper na ciki suna tsakiyar matsayi.Ƙarshen biyu na diamita na ɗaki.Sannan a hankali motsa caliper daga waje zuwa ciki don duba juriyar juriyar ramin.
Yi amfani da caliper na ciki wanda aka yi girma akan mai mulki na karfe ko a kan caliper na waje don auna diamita na ciki.
Shi ne don kwatanta matsi na caliper na ciki a cikin rami na ɓangaren.Idan caliper na ciki yana da babban motsi na kyauta a cikin rami, yana nufin cewa girman ma'auni ya fi girma fiye da diamita na rami;idan ba za a iya sanya caliper na ciki a cikin rami ba, ko kuma yana da maƙarƙashiya don yin lilo da yardar kaina bayan an saka shi a cikin ramin, yana nufin cewa girman girman ciki ya fi diamita na ramin.
Idan ya yi girma da yawa, idan aka sanya caliper na ciki a cikin rami, za a sami nisa mai nisa na 1 zuwa 2 mm kyauta bisa ga hanyar auna na sama, kuma diamita na rami daidai yake da girman girman ciki.Kada ku riƙe caliper da hannuwanku lokacin aunawa.
Ta wannan hanyar, jin hannun hannu ya ɓace, kuma yana da wahala a kwatanta matakin matsi na ciki caliper a cikin rami na ɓangaren, kuma caliper zai zama naƙasa don haifar da kurakuran auna.
4. Iyakar ikon yin amfani da caliper Caliper kayan aiki ne mai sauƙi.Saboda tsarinsa mai sauƙi, ƙira mai dacewa, ƙarancin farashi, kulawa mai dacewa da amfani, ana amfani dashi sosai a cikin ma'auni da dubawa na sassa tare da ƙananan buƙatu, musamman don ƙirƙira Calipers sune mafi dacewa kayan aikin aunawa don aunawa da dubawa na simintin gyare-gyare. girma.Kodayake caliper kayan aiki ne mai sauƙi na aunawa, idan dai
Idan mun kware sosai, za mu iya samun daidaiton auna mafi girma.Misali, yin amfani da calipers na waje don kwatanta biyu
Lokacin da diamita na tushen tushen ya girma, bambanci tsakanin diamita na shaft shine kawai 0.01mm.
Gogaggen masterskuma za a iya bambanta.Wani misali shine lokacin amfani da caliper na ciki da micrometer diamita na waje don auna girman rami na ciki, ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun masana sun tabbatar da amfani da wannan hanyar don auna madaidaicin rami na ciki.Wannan hanyar auna diamita na ciki, wanda ake kira "Micrometer ta ciki", shine a yi amfani da caliper na ciki don karanta madaidaicin girman kan micrometer diamita na waje.
Sannan auna diamita na ciki na sashin;ko daidaita ma'aunin ƙarfi a cikin hulɗa tare da rami tare da katin ciki a cikin ramin, sannan karanta takamaiman girman akan micrometer diamita na waje.Wannan hanyar auna ba kawai hanya ce mai kyau don auna diamita na ciki ba lokacin da rashin ingantattun kayan aikin auna diamita na ciki, har ma, ga diamita na wani yanki na ciki, kamar yadda aka nuna a hoto 1-9, saboda akwai shaft a cikin raminsa, wajibi ne a yi amfani da ma'aunin ma'auni daidai.Idan yana da wuya a auna diamita na ciki, hanyar auna diamita na ciki tare da caliper na ciki da micrometer diamita na waje zai iya magance matsalar.
3. Feeler ma'auni
Feeler ma'aunin kuma ana kiransa ma'aunin kauri ko yanki.Ana amfani da shi galibi don gwada saman kayan ɗamara na musamman da ɗaure saman kayan aikin injin, fistan da silinda, tsagi na zoben piston da zoben piston, farantin faifan giciye da farantin jagora, saman abin sha da bawul ɗin shayewa. da rocker hannu, da rata tsakanin bangarorin biyu na haɗin gwiwa na kayan aiki.girman tazara.Ma'aunin abin jin daɗi ya ƙunshi ɗimbin siraran ƙarfe masu kauri daban-daban.
A cewar rukunin ma'aunin jijjiga, ana yin ma'aunin jigila ɗaya bayan ɗaya, kuma kowane yanki na ma'aunin ma'aunin yana da jirage masu auna guda biyu, kuma yana da alamun kauri don amfani da su a hade.Lokacin aunawa, gwargwadon girman ratar saman haɗin gwiwa, guda ɗaya ko da yawa ana tattara su tare kuma a cusa su cikin ratar.Misali, tsakanin 0.03mm da 0.04mm, ma'aunin ji kuma ma'aunin iyaka ne.Dubi Tebu 1-1 don ƙayyadaddun ma'aunin ji.
Yana da gano matsayi na babban injin da kuma shafting flange.Haɗa mai mulki zuwa ma'auni na m a kan layi na fili na gefen waje na flange dangane da shafting shrust shaft ko na farko na tsakiya, kuma yi amfani da ma'auni don auna mai mulki da haɗa shi.Ana auna gibin ZX da ZS na da'irar waje na crankshaft na injin dizal ko ma'aunin fitarwa na mai ragewa a wurare huɗu na babba, ƙasa, hagu da dama na gefen waje na flange bi da bi.Hoton da ke ƙasa shine don gwada tazarar (<0.04m) na farfajiyar ɗaurin wutsiya na kayan aikin injin.
Lokacin amfani da ma'aunin ji, dole ne a kula da waɗannan abubuwan:
1. Zaɓi adadin ma'auni na ma'auni bisa ga rata na haɗin haɗin gwiwa, amma ƙananan adadin, mafi kyau;
2. Kada ku yi amfani da karfi da yawa lokacin aunawa, don kada ku lanƙwasa da karya ma'aunin ji;
3. Workpieces tare da babban zafin jiki ba za a iya auna.
Babban makasudin Anebon shine ba ku abokan cinikinmu kyakkyawar alaƙar kasuwanci da ke da alhakin, ba da kulawa ta musamman ga dukkansu don Sabuwar Zane-zane na OEM Shenzhen Madaidaicin Hardware Factory Custom Fabrication CNC niƙa tsari, madaidaicin simintin gyare-gyare, sabis na samfur.Kuna iya buɗe mafi ƙarancin farashi anan.Hakanan zaku sami samfuran inganci da mafita da sabis mai ban mamaki anan!Kada ku yi jinkirin kama Anebon!
Sabuwar Zane-zane don Sabis ɗin Mashin ɗin CNC na China da Sabis ɗin Mashin ɗin CNC na Al'ada, Anebon yana da lambobi na dandamali na kasuwancin waje, waɗanda su ne Alibaba, Kasuwan Duniya, Kasuwar Duniya, Made-in-china."XinGuangYang" HID samfurori da mafita suna sayar da su sosai a Turai, Amurka, Gabas ta Tsakiya da sauran yankuna fiye da kasashe 30.
Lokacin aikawa: Juni-28-2023