Parizvino, mechanical processing inogona kukamurwa kuva mapoka maviri maererano nekugadzirwa kwebatch: imwe chidimbu chimwe chete, marudzi akawanda uye batch duku (inonzi diki kugadzirwa kwebatch);Imwe yacho idiki siyana uye yakakura batch kugadzirwa.Iyo yekare inoverengera 70 ~ 80% yehuwandu hwekubuda kukosha kwemuchina kugadzirisa, uye ndiro mutumbi mukuru wekugadziriswa kwemakanika.
Sei kugadzirwa kwechigadzirwa chimwe chete chechina kuchisiyana kakawanda?Mhedziso ndeyokuti chigadziriso chakasarudzwa cheNC muchina chishandiso hachina kukodzera, icho chinoderedza zvakanyanya kugadzirwa kweNC muchina chishandiso.Inotevera inotsanangura kusarudzwa kwakanaka uye kushandiswa kweNC muchina maturusi ekugadzirisa.
Maitiro ekuvandudza mwero wekushandiswa kweCNC muchina maturusi?Kuburikidza nekuongorora kwehunyanzvi, kushandiswa kwezvigadziriso kune hukama hukuru.Zvinoenderana nehuwandu husina kukwana, chikamu chezvisina musoro zvigadziriso zvinoshandiswa nemabhizinesi epamba eCNC muchina maturusi anosvika kupfuura makumi mashanu%.Pakupera kwe2010, nhamba yeCNC muchina zvishandiso muChina yakanga yasvika miriyoni imwe, izvo zvinoreva kuti zvinopfuura 500000 CNC maturusi emuchina aive "asina basa" nekuda kwekusarudzwa kusinganzwisisike kana kushandiswa zvisina kunaka kwezvigadziriso;Kubva pane imwe nzvimbo yekuona, pane zvakawanda zvinofanirwa kuitwa mukusarudzwa uye kushandiswa kweNC muchina maturusi ekugadzirisa, nekuti ine zvakawanda zvingangoitika zvehupfumi.
Diki batch production cycle = kugadzirwa (kugadzirira / kumirira) nguva + workpiece yekugadzirisa nguva Sezvo "workpiece yekugadzirisa nguva" yekugadzirwa kwebatch diki ipfupi, kureba kwe "nguva yekugadzira (kugadzirira / kumirira)" kune zvakakosha pakugadzirisa. cycle.Kuti tivandudze kubudirira kwekugadzira, tinofanira kutsvaga nzira dzekupfupisa kugadzirwa (kugadzirira / kumirira) nguva.
1. Mhando nhatu dzeNC muchina maturusi uye zvigadziriso zvinogona kukosheswa padiki kugadzira batch zvinokurudzirwa sezvizvi:
Modular fixture
Iyo modular fixture, inozivikanwawo se "building block fixture", inoumbwa nenhevedzano yemashini ekugadzirisa zvinhu zvine dhizaini yakajairwa, mabasa akasiyana, uye akasiyana zvirevo.Vatengi vanogona kukurumidza kuunganidza akasiyana marudzi emuchina zvigadziriso zvinoenderana nezvinodiwa zvekugadzirisa, senge "zvivharo zvekuvaka".Nekuti iyo modular gadziriso inochengetedza nguva yekugadzira uye kugadzira yakakosha zvigadziriso, inopfupisa zvakanyanya nguva yegadziriro yekugadzira, nekudaro inopfupisa iyo diki batch yekugadzira kutenderera, ndiko kuti, inovandudza kugadzirwa kwakanaka.Uye zvakare, iyo modular gadziriso ine zvakare mabhenefiti eiyo yakakwirira chinzvimbo kurongeka, hombe clamping kuchinjika, kudzokorodza uye kushandiswazve, kugadzira simba nekuchengetedza zvinhu, mutengo wakaderera wekushandisa, nezvimwe. Naizvozvo, modular fixture inogona kusarudzwa kune diki batch processing, kunyanya kana Chigadzirwa chimiro chakaoma.
Precision musanganiswa flat pliers
Muchokwadi, kusanganisa kusanganisa kwakadzika shaya pliers ndeye "assembly" ye modular fixture.Kuenzaniswa nemamwe ma modular fixture components, iwo anosiyana-siyana, akamisikidzwa, ari nyore kushandisa, uye akanyanya kuvimbika mukusunga.Nokudaro, dzinoshandiswa zvikuru munyika yose.Iyo chaiyo musanganiswa flat jaw pliers ine mabhenefiti ekukurumidza kuisirwa (disassembly), nekukurumidza clamping, nezvimwe, saka inogona kupfupisa nguva yekugadzirira kugadzirwa uye kuvandudza kugona kwediki batch kugadzirwa.Parizvino, kusungirirana kweiyo chaiyo musanganiswa yakafuratira shaya pliers inowanzo shandiswa pasi rese iri mukati me1000mm, uye simba rekusunga rinowanzo mukati me5000Kgf.
Smooth clamp base
Smooth fixture base haisi kushandiswa zvakanyanya muChina, asi inoshandiswa zvakanyanya muEurope, America nedzimwe nyika dzakabudirira.Muchokwadi, ndiyo yakanaka isina chinhu chechigadziko chekugadzirisa mushure mekupedza, iyo yekumisikidza yekubatanidza chikamu pakati pechinhu nechishandiso chemuchina uye nzvimbo yekumisikidza yechikamu pachigadziriso chapera.Vashandisi vanogona kugadzirisa uye kugadzira zvigadziriso zvakakosha zvinoenderana nezvavanoda chaizvo.
Izvo zvinofanirwa kucherechedzwa kuti iyo chaiyo musanganiswa flat jaw pliers inotaurwa pano haisi yekare muchina vises.Iwo ekare muchina vise ane mabasa mamwe chete, yakaderera kugadzira, haigone kushandiswa mumapoka, uye iine hupenyu hupfupi hwesevhisi, saka haina kukodzera kushandiswa paCNC muchina maturusi uye machining nzvimbo.Iwo chaiwo musanganiswa akafuratira shaya pliers ataurwa pano akateedzana matsva akadzika shaya pliers anobva kuEurope, America nedzimwe nyika dzakasimukira maindasitiri, akagadzirirwa zvakanyanya hunhu hweCNC muchina maturusi uye machining nzvimbo.Zvigadzirwa zvakadaro zvine hunhu hwehombe clamping kuchinjika, yakakwirira positioning kurongeka, kukurumidza clamping, uye inogona kushandiswa mumapoka, uye inonyanya kukodzera CNC muchina maturusi uye machining nzvimbo.
Magetsi anogara aripo magineti clamp
Iyo yemagetsi inogara magineti gadziriso imhando nyowani yegadziriso yakagadzirwa neodymium iron boron uye zvimwe zvitsva zvechigarire magineti zvinhu semagineti sosi uye musimboti wemazuva ano magineti wedunhu.Huwandu hukuru hwemachining maitiro anoratidza kuti magetsi echigarire magineti anogona kuvandudza zvakanyanya kuwanda kwekuita machining eCNC muchina maturusi uye machining nzvimbo.
Iko kusungirira uye kusunungura maitiro emagetsi echigarire magineti clamp anongotora anenge 1 sekondi, saka nguva yekuvhara inopfupikiswa zvakanyanya;Izvo zvinomisikidza zvinhu uye zvinosungirira zvinhu zveyakajairwa muchina chishandiso jigs zvinotora nzvimbo yakakura, nepo emagetsi echigarire magineti jigs asina izvi nzvimbo inogara zvinhu.Naizvozvo, zvichienzaniswa neyakajairwa muchina chishandiso jigs, iwo emagetsi anogara magineti jigs ane yakakura clamping renji, iyo inobatsira pakushandisa zvizere iyo inoshanda uye kugadzirisa sitiroko yeCNC muchina chishandiso, uye inobatsira mukuvandudza hunyanzvi hwekugadzirisa.Kushandura zvikamuuyemachining zvikamu.Iko kukweva kwemagetsi echigarire magineti fixture kazhinji 15 ~ 18Kgf/cm2, saka inofanirwa kuve nechokwadi kuti kusveta (clamping simba) kunokwana kuramba simba rekucheka.Kazhinji, nzvimbo yeadsorption haifanire kunge iri pasi pe30cm2, kureva kuti, simba rekumanikidza harifanirwe kunge riri pasi pe450Kgf.
2. NC machine tool fixture yakakodzera kushandiswa kwehuwandu
Misa processing cycle = kugadzirisa nguva yekumirira + workpiece yekugadzirisa nguva + yekugadzira nguva yekugadzirira "kugadzirisa nguva yekumirira" inonyanya kusanganisira nguva yeworkpiece clamping uye kutsiva chishandiso.Iyo "workpiece clamping nguva" yechinyakare yemanyorero muchina wekushandisa inogona kusvika 10-30% yehuwandu hwekugadzirisa kutenderera, saka "workpiece clamping" yave chinhu chakakosha kukanganisa kugadzirwa kwekugadzira, uye zvakare ndicho chinhu chakakosha che "tapping zvinokwanisika." ” yemuchina wekushandisa.
Naizvozvo, zvigadziriso zvakakosha zvekumisikidza nekukurumidza uye kukurumidza kusungirira (kusunungura) zvinofanirwa kushandiswa kugadzirisa misa, uye mhando nhatu dzinotevera dzemuchina zvigadziriso zvinogona kupihwa pamberi:
Hydraulic/pneumatic clamp
Hydraulic/pneumatic clamp chinhu chakakosha chibatiso chinoshandisa kudzvanywa kwemafuta kana mhepo yekumanikidza sesimba rekuisa, kutsigira uye kumanikidza workpiece kuburikidza nehydraulic kana pneumatic components.Iyo hydraulic / pneumatic fixture inogona kunyatso uye nekukurumidza kuona iyo yakabatana chinzvimbo pakati pechishandiso, muchina chishandiso uye chekucheka.Kurongeka kwechinzvimbo che workpiece kunovimbiswa nekugadzirisa, uye kurongeka kwemachina kwakakwirira;Iyo yekumisikidza uye yekurovedzera maitiro inokurumidza, ichichengetedza zvakanyanya nguva yekusunga uye kuburitsa workpiece;Panguva imwecheteyo, ine zvakanakira compact chimiro, akawanda chinzvimbo clamping, yakakwirira-kumhanya inorema kucheka, otomatiki kudzora, nezvimwe.
Mabhenefiti ari pamusoro ehydraulic/pneumatic fixture anoita kuti ive yakanyanya kukodzera kushandiswa muCNC maturusi emuchina, machining nzvimbo uye inochinjika mitsara yekugadzira, kunyanya kugadzirisa misa.
Magetsi anogara aripo magineti clamp
Iyo yemagetsi inogara magineti clamp ine mabhenefiti ekukurumidza kusungirira, nyore kuwanda chinzvimbo kusungirira, akawanda mativi machining, yakagadzikana uye yakavimbika clamping, kuchengetedza simba uye kuchengetedza kwezvakatipoteredza, uye otomatiki kudzora.Zvichienzaniswa neyakajairwa muchina zvigadziriso zvemagineti, magetsi echigarire magineti anogona kupfupisa nguva yekurovera, kuderedza nguva yekurovera, uye kugadzirisa clamping kunyatsoita.Naizvozvo, ivo havana kungokodzera diki batch kugadzirwa, asiwo yakakura batch kugadzirwa.
Smooth clamp base
Iyo yakatsetseka pamusoro pekugadzirisa base inogona kunyatso kupfupisa kutenderera kwekugadzira yakakosha zvigadziriso uye kuderedza nguva yekugadzirira kugadzirwa, saka inogona kazhinji kupfupisa kutenderera kwehuwandu hwekugadzira uye kugadzirisa kugadzirwa kwakanaka;Panguva imwecheteyo, mari yekugadzira yegadziriro yakakosha inogona kuderedzwa.Naizvozvo, iyo yakatsetseka yepasi yekumisikidza base inonyanya kukodzera kugadzirwa kwemazhinji ine tight cycle.
Shandisa zvine mutsindo zvibatiso kubata zvinokwanisika zvemidziyo
Chiitiko chinoratidza kuti kuti uvandudze kushanda zvakanaka kweNC muchina maturusi, hazvina kukwana "kusarudza iyo chaiyo" NC muchina maturusi uye zvigadziriso, asiwo "kushandisa" NC muchina maturusi uye zvigadziriso.
3. Hedzino nzira nhatu dzakajairika:
Multi chiteshi nzira
Musimboti weiyo yakawanda chiteshi nzira ndeyekupfupisa iyo unit clamping nguva uye kuwedzera inoshanda yekucheka nguva yechishandiso nekusunga akawanda workpiece panguva imwe.Multi chiteshi chigadziriso chinoreva chigadziriso chine akawanda maposi uye anorovera zvinzvimbo.
Nekuvandudzwa kweCNC muchina maturusi uye kudiwa kwevashandisi kuvandudza kugadzirwa kwakanaka, kushandiswa kweakawanda chiteshi fixture kunowedzera.Multi station dhizaini inowedzera uye yakajairika mudhizaini yedhizaini / pneumatic zvigadziriso, modular zvigadziriso, emagetsi anogara magineti zvigadziriso uye chaiyo modular flat jaw pliers.
Kushandiswa kweboka
Chinangwa che "multi station" clamping chinogonawo kuwanikwa nekuisa mamwe mabhanhire akati wandei pabhenji rimwe chete rebasa.Iyo inosanganisirwa mune iyi nzira inofanirwa kuwanzo pfuura ne "yakamisikidzwa dhizaini uye yakakwirira-chaiyo kugadzirwa", zvikasadaro zvakaoma kuzadzisa zvinodiwa zveNC muchina chishandiso process process.
Nzira yekushandiswa kweboka inogona kushandisa zvizere kurova kweNC machine tool, iyo inobatsira pakupfeka kwakaenzana kwezvikamu zvekutumira zvemuchina wemuchina;Panguva imwecheteyo, zvigadziriso zvakakodzera zvinogona kushandiswa zvakazvimirira kuti zvione kusungirirwa kwezvimedu zvakawanda, uye zvakare zvinogona kushandiswa zvakabatana kuona kusungirirwa kwehukuru-hukuru hwebasa.
Local kukurumidza kuchinja nzira
Iyo yemuno yekukurumidza shanduko nzira ndeyekukurumidza kushandura gadziriso basa kana kushandisa modhi nekukasira kutsiva nzvimbo dzenzvimbo (nzvimbo dzekuisa, clamping zvinhu, maturusi ekuseta zvinhu uye ekutungamira zvinhu) yeNC muchina chishandiso chekugadzirisa.Semuyenzaniso, kukurumidza kuchinja musanganiswa sandara rushaya anogona kushandura clamping basa nokukurumidza kuchinja shaya, akadai kuchinja clamping sikweya zvinhu kupinda clamping bar zvinhu;Iyo clamping nzira inogona zvakare kushandurwa nekukurumidza kushandura iyo clamping zvinhu, sekuchinja kubva pamanyorero clamping kuenda kune hydraulic clamping.Iyo yemuno yekukurumidza shanduko nzira inopfupisa zvakanyanya nguva yekutsiviwa nekugadzirisa, uye ine mabhenefiti ari pachena mukugadzirwa kwebatch diki.
Nguva yekutumira: Nov-15-2022