Our Die Casting Services
Our die-casting offerings deliver a complete range of solutions for manufacturing top-tier components. We excel in handling projects of varying scales, from limited batches to mass production, with optimal efficiency. Our standing as a frontrunner in the field stems from our steadfast dedication to accuracy, excellence, and streamlined operations.
Hot Chamber Die Casting
Hot Chamber Die CastingThis efficient process injects molten zinc or magnesium alloys directly from a submerged chamber into precision steel molds under high pressure. Ideal for complex components, it outperforms conventional methods and serves automotive, aerospace, and electronics industries.
Cold Chamber Die Casting
This method forces molten aluminum or high-melting-point alloys into reusable steel dies from an externally isolated chamber. While slightly slower than hot chamber casting, it consistently ensures superior dimensional accuracy for precision-engineered parts.
Why choose ANEBON Die Casting Parts?
Materials For Die Casting Parts
Description: Aluminum alloys are lightweight materials with excellent strength-to-weight ratio, superior thermal and electrical conductivity, and outstanding corrosion resistance, widely used in aerospace, automotive, and electronics applications. They offer excellent machinability and can be heat-treated to achieve high strength.
Mill Lead Time: As fast as 3-5 days
Alloys: 6061, 6063, 7075, 2024, 5052, 3003
Finishing Options: Anodizing, Media Blasting, Powder Coating, Polishing
Description: Copper provides unparalleled electrical and thermal conductivity second only to silver, with excellent antimicrobial properties and corrosion resistance. It is commonly used for busbars, heat sinks, and electrical connectors.
Mill Lead Time: As fast as 5-8 days
Alloys: Oxygen-Free Copper (OFC, C1020), Electrolytic Tough Pitch Copper (ETP, C11000), Phosphorus Deoxidized Copper (C12200), Pure Copper, Tough Pitch Copper
Finishing Options: Polishing, Passivation, Electroplating, Anodizing
Description: Magnesium alloy is the lightest structural metal with excellent strength-to-weight ratio and superior machinability, commonly used for transmission cases, steering wheels, and engine blocks. It offers exceptional vibration damping and electromagnetic shielding properties.
Mill Lead Time: As fast as 5-7 days
Alloys: AZ91D, AM60B, AM50A, AS41B, ZK60, WE43
Finishing Options: Anodizing, Chemical Conversion Coating, Powder Coating, Polishing
Description: Zinc alloy offers excellent machinability and dimensional stability with superior electrical conductivity and shielding properties, commonly used for electrical connectors, heat sinks, and protective shielding. It provides outstanding die casting capabilities and full recyclability.
Mill Lead Time: As fast as 3-5 days
Alloys: Zamak 2, Zamak 3, Zamak 4, Zamak 5, Zamak 7
Finishing Options: Electroplating, Powder Coating, Anodizing, Polishing
Surface Finish Choices For CNC Turned Parts
| Picture | Name | Applicable Materials | Colors | Can Be Applied with |
|---|---|---|---|---|
 |
Chem Film | Aluminum | Clear, gold | Media Blasting, Tumbling, Type II Anodizing* Type III Anodizing with PTFE* |
 |
Anodizing | Aluminum | Clear, black, grey, red, blue, gold | Media Blasting, Tumbling, Chem film* |
 |
Black Oxide | Steel, Stainless Steel | Black | Media Blasting, Tumbling, Passivation |
 |
Electroless Nickel Plating | Aluminum, Steel, Stainless Steel | — | Media Blasting, Tumbling |
 |
Electropolishing | Steel, Stainless Steel | — | — |
 |
Hand Polishing | Acrylic | — | Enhanced Cosmetic Appearance |
 |
Media Blasting | Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper | — | All post processes, except Electropolish and Powder Coat |
 |
Nickel Plating | Aluminum, Steel, Stainless Steel | — | Media Blasting, Tumbling |
 |
Passivation | Steel, Stainless Steel | — | Black Oxide, Electroless Nickel Plating, Zinc Plating, Tumbling, Media Blasting |
 |
Powder Coating Services | Aluminum, Steel, Stainless Steel | Full Pantone or RAL color catalog | — |
 |
Tumbling | Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper | — | All post processes, except Electropolish and Powder Coat |
 |
Zinc Plating | Steel, Stainless Steel | Clear (light blue coating). Black (glossy black coating). | Media Blasting, Tumbling, Passivation |
Gallery Of Our Die Casting Parts
Copper Castings for Industrial Machinery
Magnesium Alloy Laptop Case
Precision Zinc Die Cast Part
Blue Anodized Aluminum Electrical Junction Box
Die-Cast Upper Triple Clamp
Powder Coated Aluminum Alloy Die-Cast Part
Aluminum Alloy Electronic Device Housing
Four-Barrel Throttle Body Housing
Applications Of Die Casting
Aerospace Field
In aerospace manufacturing, die casting produces strong yet lightweight components such as aircraft engine parts, structural members, and cabin fixtures. The resulting castings demonstrate an excellent strength-to-density ratio, superior dimensional consistency, and remarkable thermal stability – essential characteristics for aerospace applications.
Medical Technology
Die casting is vital for producing medical equipment including surgical devices, dental instruments, joint replacements, and examination systems. The process enables fabrication of parts with medical-grade compatibility, oxidation resistance, and capacity for intricate designs required in healthcare applications.
Automotive Sector
Die casting is widely adopted in automotive manufacturing to produce essential parts like engine blocks, transmission cases, gearbox casings, and cylinder heads. These castings deliver exceptional durability, tight dimensional tolerances, and the ability to create complex geometries, making them ideal for diverse vehicular applications.
Electronics Manufacturing
The electronics industry commonly uses die casting to create device enclosures, connection components, thermal management systems, and protective casings for computers and mobile devices. These castings provide superior EMI protection, efficient heat dissipation, and reliable resistance to oxidation – vital properties for electronic products.
UAV Component
Die casting is vital for UAV manufacturing, producing precision components like motor casings, structural supports, and sensor housings. The process delivers optimal strength-to-weight ratios, aerodynamic precision, and consistent quality crucial for drone performance. Its repeatability ensures reliable, integrated designs that minimize assembly needs.
FAQ
Die casting is capable of fabricating detailed and accurately constructed items, as the molds are created with exceptional accuracy, making it possible to precisely replicate intricate shapes and design elements.
When deciding on the best die-casting metal, it is vital to evaluate a range of criteria, such as necessary physical properties, mass, resistance to oxidation, heat transfer capability, and price. The unique demands of the end use have a significant impact on which metal is most suitable.
Die casting can indeed be utilized for prototype development. This approach enables the swift and accurate fabrication of test components, providing valuable feedback on a product’s usability and design before moving to mass manufacturing.
Although die casting brings many benefits, it also has some disadvantages. This production technique is not ideal for small-batch manufacturing, and the dimensions of parts that can be made are somewhat limited. Furthermore, die casting requires a considerable upfront investment in mold engineering and fabrication.
Yes, die casting can produce parts with a surface finish that closely resembles a mirror, allowing for the creation of components with a highly reflective appearance.